Nissan Frontier D22. Manual — part 203
CLUTCH RELEASE MECHANISM
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Inspection
ECS007GY
Check the following items, and replace if necessary.
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Release bearing, to see that it rolls freely and is free from noise, cracks, pitting or wear
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Release sleeve and withdrawal lever rubbing surface, for wear, rust or damage
Lubrication
ECS007GZ
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Apply recommended grease to contact surface and rubbing surface.
CAUTION:
Too much lubricant might damage clutch disc facing.
WCL043
CL-12
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
PFP:30100
Components
ECS007H0
Inspection and Adjustment
ECS007H1
CLUTCH DISC
Check the following items, and replace if necessary.
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Clutch disc, for burns, discoloration, oil or grease leakage
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Clutch disc, for wear of facing
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Clutch disc, for backlash of spline and runout of facing
WCL034
Wear limit of facing
surface to rivet head
: 0.3 mm (0.012 in)
ACL063
Maximum backlash of spline
(at outer edge of disc)
: 1.0 mm (0.039 in)
Runout limit of facing (at
outer edge of disc)
: 1.0 mm (0.039 in)
Distance of runout check
point (from hub center)
Model 240
: 115 mm (4.53 in)
Model 250
: 120 mm (4.72 in)
ACL064
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
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CLUTCH COVER AND FLYWHEEL
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Check clutch cover, installed on vehicle, for uneven diaphragm
spring toe height.
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If out of limit, adjust the height with Tool.
FLYWHEEL INSPECTION
CAUTION:
Do not allow any magnetic materials to contact the ring gear teeth.
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Inspect contact surface of flywheel for slight burns or discoloration. Clean flywheel with emery paper.
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Check flywheel runout. Refer to
(KA24DE), or
(VG33E, VG33ER), “Flywheel/Drive Plate
Runout”.
Installation
ECS007H2
CAUTION:
Too much lubricant may damage clutch disc facing.
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Apply recommended grease to contact surface of splines.
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Insert Tool into clutch disc hub when installing clutch cover and disc.
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Be careful not to allow grease to contaminate clutch facing.
Uneven limit of diaphragm spring toe height
KA24DE, VG33ER
: 0.7 mm (0.028 in)
VG33E
: 0.5 mm (0.020 in)
Tool number
: ST20050240 ( — )
SCL466
AEM100
Tool number
: ST20630000 (J26366)
WCIA0172E
CL-14
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
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Tighten bolts in numerical order, in two steps with Tool in place.
KA24DE, VG33E models
Step 1
: 10 - 20 N·m (1.0 - 2.0 kg-m, 8 - 14 ft-lb)
Step 2
: 22 - 29 N·m (2.2 - 3.0 kg-m, 16 - 22 ft-lb)
Tool number
: ST20630000 (J26366)
WCIA0173E
VG33ER model
Step 1
: 10 - 20 N·m (1.0 - 2.0 kg-m, 8 - 14 ft-lb)
Step 2
: 34.3 - 44.1 N·m (3.5 - 4.5 kg-m, 26 - 32 ft-lb)
Tool number
: ST20630000 (J26366)
WCIA0174E
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