Nissan Frontier D22. Manual — part 204
SERVICE DATA AND SPECIFICATIONS (SDS)
CL-15
D
E
F
G
H
I
J
K
L
M
A
B
CL
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Clutch Control System
ECS007H3
Clutch Master Cylinder (with clutch damper)
ECS007H4
Clutch Operating Cylinder
ECS007H5
Clutch Disc
ECS007H6
Unit: mm (in)
Clutch Cover
ECS007H7
Unit: mm (in)
Clutch Pedal
ECS007H8
Unit: mm (in)
*: Measured from surface of dash lower panel to pedal pad.
Type of clutch control
Hydraulic
Inner diameter
15.87 mm (5/8 in)
Inner diameter
19.05 mm (3/4 in)
Model
240
250
250
Engine
KA24DE
VG33E
VG33ER
Facing size
(Outer dia. x inner dia. x thickness)
240 x 150 x 3.5
(9.45 x 5.91 x 0.138)
250 x 160 x 3.5
(9.84 x 6.30 x 0.138)
250 x 160 x 3.5
(9.84 x 6.30 x 0.138)
Thickness of disc assembly with load
7.75 - 8.25 (0.305 -
0.3248)
with 4,903 N (500 kg,
1,103 lb)
8.1 - 8.5 (0.3189 -
0.3346)
with 6,473 N (660 kg,
1,455 lb)
8.1 - 8.5 (0.3189 -
0.3346)
with 4,903 N (500 kg,
1,103 lb)
Wear limit of facing surface to rivet head
0.3 (0.012)
0.3 (0.012)
0.3 (0.012)
Runout limit of facing
1.0 (0.039)
1.0 (0.039)
1.0 (0.039)
Distance of runout check point (from hub center)
115 (4.53)
120 (4.72)
120 (4.72)
Maximum backlash of spline (at outer edge of disc)
1.0 (0.039)
1.0 (0.039)
1.0 (0.039)
Engine
KA24DE
VG33E
VG33ER
Model
240
250
250
Set-load
2WD
4,903 N (500 kg, 1,103 lb)
6,473 N (660 kg, 1,455 lb)
7,355 N (750 kg, 1,653 lb)
4WD
—
6,473 N (660 kg, 1,455 lb)
7,355 N (750 kg, 1,653 lb)
Diaphragm spring height
37.5 - 39.5 (1.476 - 1.555)
36.5 - 38.5 (1.437 -
1.516)
37 - 39 (1.457 - 1.535)
Uneven limit of diaphragm spring toe height
0.7 (0.028)
0.5 (0.020)
0.7 (0.028)
Clearance between pedal stopper bracket and clutch interlock
switch (with clutch pedal fully depressed.)
0.1 - 1.0 (0.004 - 0.039)
CL-16
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION
A
CO
KA24DE
PRECAUTIONS . . . . . . . . . . . . . . .. 3
REMOVAL OF LIQUID GASKET . . . . . . .. 3
LIQUID GASKET APPLICATION PROCEDURE
PREPARATION . . . . . . . . . . . . . . ... 5
Special Service Tools . . . . . . . . . . . ... 5
OVERHEATING CAUSE ANALYSIS . . . . . . .. 6
Troubleshooting Chart . . . . . . . . . . . .. 6
COOLING SYSTEM . . . . . . . . . . . . . 7
Cooling Circuit . . . . . . . . . . . . . . .. 7
ENGINE COOLANT . . . . . . . . . . . . . 8
System Check . . . . . . . . . . . . . . .. 8
Refilling Engine Coolant . . . . . . . . . . ... 9
WATER PUMP . . . . . . . . . . . . . . .. 10
Removal . . . . . . . . . . . . . . . . . 10
Inspection . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . ...11
THERMOSTAT . . . . . . . . . . . . . . .. 13
RADIATOR . . . . . . . . . . . . . . . . 14
Components . . . . . . . . . . . . . . ... 14
Removal and Installation . . . . . . . . . . 14
Inspection . . . . . . . . . . . . . . . ... 15
COOLING FAN (CRANKSHAFT DRIVEN) . . . .. 16
Removal and Installation . . . . . . . . . . 16
Inspection . . . . . . . . . . . . . . . ... 16
SERVICE DATA AND SPECIFICATIONS (SDS) . .. 17
Thermostat . . . . . . . . . . . . . . . . 17
Radiator . . . . . . . . . . . . . . . . .. 17
VG33E and VG33ER
PRECAUTIONS . . . . . . . . . . . . . . 18
REMOVAL OF LIQUID GASKET . . . . . . . 18
Precautions for Liquid Gasket . . . . . . . . 19
REMOVAL OF LIQUID GASKET . . . . . . . 19
LIQUID GASKET APPLICATION PROCEDURE ... 19
PREPARATION . . . . . . . . . . . . . . . 20
Special Service Tools . . . . . . . . . . . . 20
OVERHEATING CAUSE ANALYSIS . . . . . . 21
Troubleshooting Chart . . . . . . . . . . . 21
COOLING SYSTEM . . . . . . . . . . . . .. 22
Cooling Circuit . . . . . . . . . . . . . . 22
ENGINE COOLANT . . . . . . . . . . . . .. 23
System Check . . . . . . . . . . . . . . 23
Refilling Engine Coolant . . . . . . . . . . . 24
WATER PUMP . . . . . . . . . . . . . . .. 25
Removal . . . . . . . . . . . . . . . . . 25
Inspection . . . . . . . . . . . . . . . ... 26
Installation . . . . . . . . . . . . . . . .. 26
THERMOSTAT . . . . . . . . . . . . . . .. 28
Removal . . . . . . . . . . . . . . . . . 28
Inspection . . . . . . . . . . . . . . . ... 28
Installation . . . . . . . . . . . . . . . .. 29
RADIATOR . . . . . . . . . . . . . . . . 30
Components . . . . . . . . . . . . . . ... 30
Removal and Installation . . . . . . . . . . 30
Inspection . . . . . . . . . . . . . . . ... 31
COOLING FAN (CRANKSHAFT DRIVEN) . . . ... 32
Removal and Installation . . . . . . . . . . 32
Inspection . . . . . . . . . . . . . . . ... 32
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