Nissan Frontier D22. Manual — part 798

MA-46

CHASSIS AND BODY MAINTENANCE

Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters

ELS000YF

WLIA0003E

CHASSIS AND BODY MAINTENANCE

MA-47

C

D

E

F

G

H

I

J

K

M

A

B

MA

Wheel Balance

ELS000YG

Maximum allowable unbalance

Dynamic (At rim flange)

10 g (0.35 oz) (one side)

Static

20 g (0.71 oz)

MA-48

CHASSIS AND BODY MAINTENANCE

MT-1

MANUAL TRANSMISSION

C TRANSMISSION/TRANSAXLE

CONTENTS

D

E

F

G

H

I

J

K

L

M

SECTION

A

B

MT

FS5W71C

PREPARATION . . . . . . . . . . . . . . ... 3

Special Service Tools . . . . . . . . . . . ... 3
Commercial Service Tools . . . . . . . . . . 5

NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . . 6

NVH Troubleshooting Chart . . . . . . . . . . 6

DESCRIPTION . . . . . . . . . . . . . . . 7

CROSS-SECTIONAL VIEW . . . . . . . . . . 7

ON-VEHICLE SERVICE . . . . . . . . . . . . 9

Replacing Rear Oil Seal . . . . . . . . . . ... 9

REMOVAL . . . . . . . . . . . . . . . . 9
INSTALLATION . . . . . . . . . . . . . . 9

Position Switch Check . . . . . . . . . . . .. 9

TRANSMISSION ASSEMBLY . . . . . . . . .. 10

Removal and Installation . . . . . . . . . . 10

REMOVAL . . . . . . . . . . . . . . ... 10
INSTALLATION . . . . . . . . . . . . . 11

Overhaul . . . . . . . . . . . . . . . . . 12

CASE COMPONENTS . . . . . . . . . . 12
GEAR COMPONENTS . . . . . . . . . ... 14
SHIFT CONTROL COMPONENTS . . . . . 16

CASE COMPONENTS . . . . . . . . . . . . 18

Disassembly . . . . . . . . . . . . . . ... 18
Assembly . . . . . . . . . . . . . . . . 19

SHIFT CONTROL COMPONENTS . . . . . . .. 22

Disassembly . . . . . . . . . . . . . . ... 22
Inspection . . . . . . . . . . . . . . . ... 22
Assembly . . . . . . . . . . . . . . . . 23

GEAR COMPONENTS . . . . . . . . . . . . 24

Disassembly . . . . . . . . . . . . . . ... 24
Inspection . . . . . . . . . . . . . . . ... 26

GEARS AND SHAFTS . . . . . . . . . . 26
SYNCHRONIZERS . . . . . . . . . . . . 27
BEARINGS . . . . . . . . . . . . . . .. 27

Assembly . . . . . . . . . . . . . . . . 27

SERVICE DATA AND SPECIFICATIONS (SDS) . .. 35

General Specifications . . . . . . . . . . ... 35
Gear End Play . . . . . . . . . . . . . . 35
Clearance Between Baulk Ring and Gear . . . . 36

2ND & 3RD BAULK RING . . . . . . . . ... 36

Available Snap Rings . . . . . . . . . . . . 36

MAIN DRIVE GEAR BALL BEARING SNAP
RING . . . . . . . . . . . . . . . . ... 36
MAINSHAFT FRONT SNAP RING . . . . . .. 36
COUNTER DRIVE GEAR SNAP RING . . . ... 36
OD MAINSHAFT BEARING SNAP RING . . ... 37

Available Shims . . . . . . . . . . . . . .. 37

COUNTERSHAFT FRONT BEARING SHIM . .. 37

FS5R30A

PREPARATION . . . . . . . . . . . . . . . 38

Special Service Tools . . . . . . . . . . . . 38
Commercial Service Tool . . . . . . . . . . 40

NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING . . . . . . . . . . . .. 41

NVH Troubleshooting Chart . . . . . . . . ... 41

DESCRIPTION . . . . . . . . . . . . . . .. 42

Description . . . . . . . . . . . . . . . .. 42

CROSS-SECTIONAL VIEW — 2WD MODEL . . 42
CROSS-SECTIONAL VIEW — 4WD MODEL . . 44

ON-VEHICLE SERVICE . . . . . . . . . . . 46

Replacing Rear Oil Seal — 2WD Model . . . . . 46

REMOVAL . . . . . . . . . . . . . . ... 46
INSTALLATION . . . . . . . . . . . . ... 46

Position Switch Check . . . . . . . . . . . 46

TRANSMISSION ASSEMBLY . . . . . . . . .. 48

Removal and Installation . . . . . . . . . . 48

REMOVAL . . . . . . . . . . . . . . ... 48
INSTALLATION . . . . . . . . . . . . ... 50

Overhaul . . . . . . . . . . . . . . . . . 51

CASE COMPONENTS . . . . . . . . . . 51
GEAR COMPONENTS . . . . . . . . . ... 53
SHIFT CONTROL COMPONENTS (2/4WD
MODELS) . . . . . . . . . . . . . . . 57

CASE COMPONENTS . . . . . . . . . . . .. 59

Disassembly . . . . . . . . . . . . . . ... 59
Assembly . . . . . . . . . . . . . . . . 61