Nissan Frontier D22. Manual — part 161
BRAKE PIPING AND HOSE
BR-11
C
D
E
G
H
I
J
K
L
M
A
B
BR
BRAKE PIPING AND HOSE
PFP:46210
Hydraulic Circuit
EFS003FH
4x2 and 4x4 with MT
WFIA0080E
1.
Three-way connector
2.
Two-way connector
3.
Rear brake
4.
Brake booster
5.
Master cylinder
6.
ABS actuator
7.
Front brake
BR-12
BRAKE PIPING AND HOSE
4x4 with AT and VDC
Front and Rear Brake Piping and Hose
EFS003FI
REMOVAL
CAUTION:
●
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
●
All hoses must be free from excessive bending, twisting
and pulling.
1.
Connect vinyl tube to air bleeder valve.
2.
Drain brake fluid from each air bleeder valve by depressing
brake pedal.
3.
Remove flare nut connecting brake tube and hose, then with-
draw lock spring.
4.
Cover openings to prevent entrance of dirt whenever discon-
necting brake line.
LFIA0191E
1.
Front brake
2.
Master cylinder
3.
Brake booster
4.
Rear brake
5.
VDC actuator
6.
4-way connector
SBR992
BRAKE PIPING AND HOSE
BR-13
C
D
E
G
H
I
J
K
L
M
A
B
BR
INSTALLATION
CAUTION:
●
Refill with new brake fluid “DOT 3”.
●
Never reuse drained brake fluid.
1.
Tighten all flare nuts and connecting bolts.
2.
Refill until new brake fluid comes out of each air bleeder valve.
3.
Bleed air. Refer to
BR-10, "Bleeding Brake System"
Inspection
EFS003FJ
Check brake lines (tubes and hoses) for cracks, deterioration and other damage. Replace any damaged parts.
Flare nut
: 15 - 18 N·m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
Connecting
bolt
: 17 - 19 N·m (1.7 - 2.0 kg-m, 12 - 14 ft-lb)
SBR686C
BR-14
MASTER CYLINDER
MASTER CYLINDER
PFP:46010
Components
EFS003FK
Removal and Installation
EFS003FL
REMOVAL
CAUTION:
●
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
●
In the case of brake fluid leakage from the master cylinder, disassemble the cylinder. Then check
piston cups for deformation and scratches and replace necessary parts.
1.
Connect a vinyl tube to air bleeder on brakes.
2.
Drain brake fluid from each air bleeder, depressing brake pedal to empty fluid from master cylinder.
3.
Disconnect brake fluid level switch.
4.
Disconnect pressure sensor (4WD models with AT and VDC) or pressure switch (2WD models and 4WD
models with MT).
5.
Remove flare nuts.
6.
Remove master cylinder nuts.
LFIA0192E
1.
Reservoir cap
2.
Filter
3.
Reservoir tank
4.
Seal
5.
Valve stopper
6.
Cylinder body
7.
Spring pin
8.
Secondary piston assembly
9.
Primary piston assembly
10. Stopper cap
11.
O-ring
12. Secondary piston assembly
13. Primary piston assembly
14. Plate
15. Guide
16. Plate
17. Snap ring
18. Pressure switch (2WD models)
19. Pressure sensor (4WD models with
AT and VDC)
20. Brake fluid level switch
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