Nissan Frontier D22. Manual — part 931
TF-30
REPAIR FOR COMPONENT PARTS
6.
Remove bearing retainer and then remove snap ring.
7.
Use a press to remove mainshaft front bearing from mainshaft.
INSPECTION
Gear and Shaft
●
Check gears for excessive wear, chips or cracks.
●
Check shaft for cracks, wear or bending.
●
Check coupling sleeve for wear or damage.
Baulk Ring
●
Check baulk ring for cracks or deformation.
SMT292A
SMT293A
SMT348A
SMT349A
REPAIR FOR COMPONENT PARTS
TF-31
C
E
F
G
H
I
J
K
L
M
A
B
TF
●
Measure clearance between baulk ring and clutch gear.
Bearing
Make sure bearings roll freely and are free from noise, cracks, pitting
or wear.
ASSEMBLY
1.
Press mainshaft front bearing onto mainshaft.
●
Pay special attention to its direction.
2.
Select snap ring for the mainshaft front bearing with proper
thickness.
3.
For further procedures, refer to
Baulk ring to clutch
gear clearance
: Refer to
BETWEEN BAULK RING AND
CLUTCH GEAR"
SMT350A
WTF008
SMT294A
Allowable clearance
between snap ring and
groove
: 0 - 0.15 mm (0 - 0.0059 in)
Available snap ring for
mainshaft front bearing
SMT295A
TF-32
REPAIR FOR COMPONENT PARTS
Front Drive Shaft
EDS0011M
DISASSEMBLY
●
Remove front drive shaft front and rear bearings using puller, as
shown.
INSPECTION
Sprocket, Shaft and Bearing
●
Check sprocket for excessive wear, chips or cracks.
●
Check shaft for cracks or wear.
●
Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
ASSEMBLY
Press front drive shaft front and rear bearings onto front drive shaft.
Counter Gear
EDS0011N
DISASSEMBLY
1.
Press out counter gear front bearing using Tool, as shown.
●
Remove front sub-gear, dish plate and spacer (M/T model
only).
SMT437C
SMT357A
SMT438C
WTF009
REPAIR FOR COMPONENT PARTS
TF-33
C
E
F
G
H
I
J
K
L
M
A
B
TF
2.
Press out counter gear rear bearing using Tool, as shown.
●
Remove rear sub-gear, dish plate and spacer (M/T model
only).
INSPECTION
Gear, Shaft and Bearing
●
Check gears for excessive wear, chips or cracks.
●
Check shaft for cracks or wear.
●
Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
ASSEMBLY
1.
Install front sub-gear, dish plate and spacer (M/T model only).
2.
Press on counter gear front bearing.
3.
Install rear sub-gear, dish plate and spacer (M/T model only).
4.
Press on counter gear rear bearing.
Main Gear
EDS0011O
DISASSEMBLY
Main Gear Bearing
1.
Remove snap ring.
SMT301A
SMT358A
SMT439C
SMT304A
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