Nissan Rogue. Manual — part 411
DLN-88
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
DRIVE PINION
Tooth Contact Judgment Guide
8. Follow the procedure below to adjust pinion height (dimension
X) if tooth contact is improper. For selecting adjusting shim, refer
to the latest parts information.
CAUTION:
If no adjusting shim with the calculated value is available,
select the thicker and closest one.
• Thicken the drive pinion adjusting shim to move the drive pin-
ion closer to the ring gear in case of face contact or heel con-
tact.
CAUTION:
Only one adjusting shim can be selected.
JSDIA4035GB
JSDIA1221ZZ
PDIA0440E
DRIVE PINION
DLN-89
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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• Thin the drive pinion adjusting shim to move the drive pinion
farther from the ring gear in case of flank contact or toe con-
tact.
CAUTION:
Only one adjusting shim can be selected.
COMPANION FLANGE RUNOUT
1. Fit a dial indicator onto the companion flange face (inner side of
the propeller shaft mounting bolt holes).
2. Rotate the companion flange to check for runout.
3. Fit suitable tool to the inner side of the companion flange (socket
diameter).
4. Rotate the companion flange to check for runout.
5. Follow the procedure below to adjust if runout value is outside
the repair limit.
a. Check for runout while changing the phase between companion
flange and drive pinion in 90
° steps. Then search for the mini-
mum point.
b. Replace companion flange if runout value is still outside the limit
after the phase has been changed.
c. Adjust assembly status of the pinion bearing and drive pinion, or
replace pinion bearing assembly if runout is outside the standard
after the companion flange is replaced.
Inspection
INFOID:0000000011278377
INSPECTION AFTER DISASSEMBLY
Check items below. If necessary, replace them with new ones.
Gear and Shaft
Check gear face and shaft for wear, cracks, damage, and seizure.
CAUTION:
Replace ring gear and drive pinion as a set (hypoid gear set) if any malfunction is detected on the ring
gear or drive pinion.
Bearing
Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other
damage.
Shim
Check for seizure, damage, and unusual wear.
PDIA0441E
Companion flange runout : Refer to
.
Companion flange runout : Refer to
.
JSDIA3981ZZ
DLN-90
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
TRANSFER CASE
TRANSFER CASE
Exploded View
INFOID:0000000011278378
1.
Filler plug
2.
Gasket
3.
Drain plug
4.
Oil seal
5.
Transfer cover
6.
Oil seal
AWDIA1138ZZ
TRANSFER CASE
DLN-91
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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Disassembly
INFOID:0000000011278379
1. Remove transfer cover. Refer to
2. Remove ring gear shaft assembly. Refer to
.
3. Remove drive pinion assembly. Refer to
.
4. Remove O-ring from transfer case.
CAUTION:
• Do not use a suitable tool.
• Do not damage transfer case.
5. Remove oil seals (1).
CAUTION:
Do not damage transfer case.
6. Remove baffle plate (1).
7.
O-ring
8.
Ring gear bearing adjusting shim
(transfer cover side)
9.
Ring gear bearing (transfer cover
side)
10. Ring gear shaft oil seal
11. Ring gear shaft
12. Ring gear bearing (transfer case
side)
13. Ring gear bearing adjusting shim
(transfer case side)
14. Ring gear
15. Baffle plate
16. Transfer case
17. Plug
18. O-ring
19. Oil seal
20. Dowel pin
21. Drive pinion
22. Drive pinion adjusting shim
23. O-ring
24. Pinion bearing assembly
25. Oil seal
26. Dust cover
27. Companion flange
28. Pinion lock nut
A. Oil seal lip
B. Comply with the assembly proce-
dure when tightening. Refer to
.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Apply gear oil.
*
: Apply anti-corrosive oil.
: Apply multi-purpose grease.
: Select with proper thickness.
JSDIA3983ZZ
JSDIA3982ZZ
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