Nissan Rogue. Manual — part 409
DLN-80
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
RING GEAR SHAFT
6. Install ring gear bearing inner race (transfer cover side) with drift
(A) (commercial service tool).
CAUTION:
• Do not reuse ring gear bearing.
• Apply gear oil to the ring gear bearing.
7. Install the ring gear bearing inner race (transfer case side) to
ring gear shaft with suitable tool (A).
CAUTION:
• Do not reuse ring gear bearing.
• Apply gear oil to the ring gear bearing.
8. Install the ring gear shaft assembly to the transfer case.
CAUTION:
Protect transfer case oil seals beforehand from being dam-
aged by the spline of ring gear shaft below method follow-
ing.
a. Apply multi-purpose grease to spline part indicated in the figure.
b. Wrap piece of vinyl to spline part only indicated in the figure.
[(A): limit line]
CAUTION:
Do not wrap sliding surfaces on oil seal.
9. Install transfer cover to check and adjust each part. Refer to
.
NOTE:
At this timing, O-ring installing to transfer cover is not necessary.
Install O-ring after backlash and tooth contact are checked.
10. Check backlash, tooth contact, total preload and companion
flange runout. Refer to
.
CAUTION:
Measure the total preload without oil seals of transfer cover and transfer case.
11. Reinstall transfer cover for installing O-ring. Refer to
.
12. After installing transfer case oil seals, remove wrapped vinyl from the spline of ring gear shaft.
Inspection
INFOID:0000000011278372
INSPECTION AFTER DISASSEMBLY
Check items below. If necessary, replace them with new ones.
Gear and Shaft
Check gear face and shaft for wear, cracks, damage, and seizure.
JSDIA1056ZZ
JSDIA1055ZZ
JSDIA4195ZZ
JSDIA4196ZZ
RING GEAR SHAFT
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< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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CAUTION:
If malfunction is detected on the ring gear or drive pinion, replace the ring gear and drive pinion as a
set.
Bearing
Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other
damage.
CAUTION:
When replacing the bearing, always replace the inner race and outer race as a pair.
Shim
Check for seizure, damage, and unusual wear.
DLN-82
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
DRIVE PINION
DRIVE PINION
Exploded View
INFOID:0000000011278373
1.
Filler plug
2.
Gasket
3.
Drain plug
4.
Oil seal
5.
Transfer cover
6.
Oil seal
AWDIA1138ZZ
DRIVE PINION
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< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
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Disassembly
INFOID:0000000011278374
1. Remove pinion bearing assembly mounting bolts.
2. Lightly tap companion flange with a plastic hammer to remove
drive pinion assembly (1).
3. Remove the O-ring from pinion bearing.
4. Remove the pinion lock nut.
7.
O-ring
8.
Ring gear bearing adjusting shim
(transfer cover side)
9.
Ring gear bearing (transfer cover
side)
10. Ring gear shaft oil seal
11. Ring gear shaft
12. Ring gear bearing (transfer case
side)
13. Ring gear bearing adjusting shim
(transfer case side)
14. Ring gear
15. Baffle plate
16. Transfer case
17. Plug
18. O-ring
19. Oil seal
20. Dowel pin
21. Drive pinion
22. Drive pinion adjusting shim
23. O-ring
24. Pinion bearing assembly
25. Oil seal
26. Dust cover
27. Companion flange
28. Pinion lock nut
A. Oil seal lip
B. Comply with the assembly proce-
dure when tightening. Refer to
.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Apply gear oil.
*
: Apply anti-corrosive oil.
: Apply multi-purpose grease.
: Select with proper thickness.
JSDIA3951ZZ
JSDIA3952ZZ
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