Nissan Rogue. Manual — part 566
INTAKE MANIFOLD
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INTAKE MANIFOLD
Exploded View
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Removal and Installation
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REMOVAL
WARNING:
To avoid the danger of being scalded, do not drain the coolant when the engine is hot.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect battery negative terminal.
2. Release the fuel pressure. Refer to
.
3. Partially drain engine coolant. Refer to
.
4. Remove the air cleaner case assembly and air duct hose and resonator assembly. Refer to
5. Remove cowl top finisher. Refer to
.
6. Disconnect the PCV hose from the rocker cover.
7. Disconnect the EVAP hose and EVAP canister purge volume control solenoid.
8. Disconnect the brake booster vacuum hose from the intake manifold.
1.
Intake manifold gasket
2.
Intake manifold
3.
Electric throttle control actuator O-ring
4.
Electric throttle control actuator
5.
Map sensor (California only)
6.
Map hose (California only)
7.
Clamp
8.
Cap (except California)
A. Refer to INSTALLATION
B.
Refer to INSTALLATION
C. Refer to INSTALLATION
Front
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INTAKE MANIFOLD
9. Disconnect the fuel quick connector from the fuel tube assembly. Refer to
10. Disconnect the water hoses from the electric throttle control actuator.
NOTE:
When removing only intake manifold, position electric throttle control actuator aside without disconnecting
the water hose.
11. Loosen bolts in reverse order as shown, then remove electric
throttle control actuator and electric throttle actuator gasket.
CAUTION:
Handle carefully to avoid any damage.
12. Disconnect harness connectors from the tumble control valve, tumble control valve position sensor, and
power valve motor.
13. Remove front exhaust tube and exhaust gasket. Refer to
.
14. Remove the bolts and nuts in the reverse order shown and
remove the intake manifold assembly with gasket.
CAUTION:
Cover engine openings to prevent entry of foreign materi-
als.
NOTE:
Disregard No. 6 when loosening.
15. Remove tumble control valve position sensor from intake mani-
fold (if necessary).
INSTALLATION
Installation is in the reverse order of removal. Follow the tightening sequences and specifications below and
perform the following:
• Add engine coolant (if necessary). Refer to
.
• Perform the “Throttle Valve Closed Position Learning” when harness connector of electric throttle control
actuator is disconnected. Refer to
• Perform the “Idle Air Volume Learning” and “Throttle Valve Closed Position Learning” when electric throttle
control actuator is replaced. Refer to
(Idle Air Volume Learning) and
(Throttle Valve Closed Position Learning).
Intake Manifold
1. Securely install intake manifold gasket to the mounting groove.
CAUTION:
Do not reuse intake manifold gasket.
2. If studs were removed, install them and tighten to specification.
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INTAKE MANIFOLD
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3. Tighten in numerical order as shown.
CAUTION:
After tightening the five bolts in the order shown, the 1, 6
position designates that the first bolt tightened is to be
retightened to specification.
Electric Throttle Control Actuator
1. Install a new gasket on the electric throttle control actuator.
CAUTION:
Do not reuse electric throttle control actuator gasket.
2. Tighten the bolts of electric throttle control actuator in numerical
order as shown.
INSPECTION AFTER INSTALLATION
Make sure there are no fuel leaks at connections as follows:
1. Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel
leaks at connections.
NOTE:
Use mirrors for checking on connections out of the direct line of sight.
2. Start the engine and rev it up and check for fuel leaks at connections.
WARNING:
Do not touch engine immediately after stopping as engine is extremely hot.
Studs
: 9.4 N·m (0.96 kg-m, 83 in-lb)
Bolts 1, 2, 3, 4, 5, 6
: 25.0 N·m (2.6 kg-m, 18 ft-lb)
Nuts 4, 5
: 25.0 N·m (2.6 kg-m, 18 ft-lb)
Bolt 7
: 45.0 N·m (4.6 kg-m, 33 ft-lb)
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EXHAUST MANIFOLD AND THREE WAY CATALYST
EXHAUST MANIFOLD AND THREE WAY CATALYST
Exploded View
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Removal and Installation
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REMOVAL
1. Disconnect battery negative terminal.
2. Remove A/C line bracket bolt (A).
3. Remove engine under cover. Refer to
EXT-37, "ENGINE UNDER COVER : Removal and Installation"
4. Remove the oil level gauge and oil level gauge guide. Refer to
.
5. Remove harness ground wire bolt from generator bracket.
6. Remove the generator. Refer to
CHG-20, "Removal and Installation"
.
7. Disconnect harness connector from air fuel ratio (A/F) sensor 1.
1. Cylinder head
2. Exhaust manifold and three way
catalyst gasket
3. Exhaust manifold cover (upper)
4. Exhaust manifold and three way cat-
alyst
5. Exhaust manifold cover (lower
front)
6. Exhaust manifold cover (lower rear)
7. Air fuel ratio (A/F) sensor 1
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