Nissan Rogue. Manual — part 407
DLN-72
< UNIT REMOVAL AND INSTALLATION >
[TRANSFER: TY21C]
TRANSFER ASSEMBLY
• When installing the transfer to the transaxle, install the bolts follow-
ing the standard below.
CAUTION:
• When installing transfer to transaxle, be careful not to dam-
age oil seal of transaxle.
• Do not reuse differential side oil seal.
• Check transfer oil level and check for transfer oil leaks after instal-
.
Bolt No.
(A)
(B)
Quantity
4
2
Bolt length “ ” mm (in)
44 (1.73)
42 (1.65)
ALDIA0389ZZ
TRANSFER COVER
DLN-73
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
C
E
F
G
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M
A
B
DLN
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P
UNIT DISASSEMBLY AND ASSEMBLY
TRANSFER COVER
Exploded View
INFOID:0000000011278365
AWDIA1138ZZ
DLN-74
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
TRANSFER COVER
Disassembly
INFOID:0000000011278366
1. Remove transfer cover mounting bolts (
).
2. Lightly tap transfer cover (1) with a plastic hammer to remove
transfer cover.
3. Remove O-ring from transfer cover.
CAUTION:
• Do not use a suitable tool.
• Do not damage transfer cover.
1.
Filler plug
2.
Gasket
3.
Drain plug
4.
Oil seal
5.
Transfer cover
6.
Oil seal
7.
O-ring
8.
Ring gear bearing adjusting shim
(transfer cover side)
9.
Ring gear bearing (transfer cover
side)
10. Ring gear shaft oil seal
11. Ring gear shaft
12. Ring gear bearing (transfer case
side)
13. Ring gear bearing adjusting shim
(transfer case side)
14. Ring gear
15. Baffle plate
16. Transfer case
17. Plug
18. O-ring
19. Oil seal
20. Dowel pin
21. Drive pinion
22. Drive pinion adjusting shim
23. O-ring
24. Pinion bearing assembly
25. Oil seal
26. Dust cover
27. Companion flange
28. Pinion lock nut
A. Oil seal lip
B. Comply with the assembly proce-
dure when tightening. Refer to
.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Apply gear oil.
*
: Apply anti-corrosive oil.
: Apply multi-purpose grease.
: Select with proper thickness.
AWDIA1139ZZ
ALDIA0446ZZ
TRANSFER COVER
DLN-75
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
4. Lightly tap the metal part of oil seals (1) with punch from back
side of transfer cover to remove oil seals.
CAUTION:
When removing, Do not damage the transfer cover by
scooping it out with a suitable tool.
5. Remove the ring gear bearing adjusting shim (transfer cover
side) (1) and ring gear bearing outer race (transfer cover side)
(2) using suitable tool.
6. Remove drain plug and gasket.
7. Remove filler plug and gasket.
8. Perform inspection after disassembly. Refer to
Assembly
INFOID:0000000011278367
1. Select the ring gear bearing adjusting shim (transfer cover side). Refer to
2. Install the selected ring gear bearing adjusting shim (transfer
cover side) (1) and ring gear bearing outer race (transfer cover
side) (2) using suitable tool.
CAUTION:
• Do not reuse ring gear bearing.
• Apply gear oil to the ring gear bearing.
3. Install gasket onto drain plug and install them to transfer cover.
CAUTION:
Do not reuse gasket.
4. Install the transfer cover to the transfer case, and apply anti-cor-
rosive oil onto thread and seats on the mounting bolts. Then
tighten mounting bolts to the specified torque.
NOTE:
At this timing, O-ring installing to transfer cover is not necessary.
Install O-ring after tooth contact is checked.
5. Check backlash, tooth contact, total preload and companion
flange runout. Refer to
.
CAUTION:
Measure the total preload without oil seals of transfer cover and transfer case.
6. Remove transfer cover to install O-ring.
7. Apply multi-purpose grease lightly and evenly onto an O-ring, and install it to the transfer cover.
CAUTION:
• Do not reuse O-ring.
• When installing O-ring, do not use a suitable tool.
• Do not damage O-ring.
JSDIA3990ZZ
JSDIA3992ZZ
JSDIA3992ZZ
(A)
: M10 bolt
(B)
: M8 bolt
AWDIA1140ZZ
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