Nissan GT-R (2007-2014 year). ENGINE LUBRICATION SYSTEM / MIRRORS / POWER OUTLET. Service Manual — part 1
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ENGINE
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SECTION
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CONTENTS
ENGINE LUBRICATION SYSTEM
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precaution for Working Range at a Regular Deal-
ership . . . . . . . . . . . . . . . . . ....
Precaution for Battery Service . . . . . . . . ..
General Precautions . . . . . . . . . . . .....
Liquid Gasket . . . . . . . . . . . . . . ...
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . . ..
PERIODIC MAINTENANCE . . . . . . ..
ENGINE OIL . . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ....
Refilling . . . . . . . . . . . . . . . . . .
OIL FILTER . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
Periodical Maintenance Specification . . . . . .
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LU-2
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PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Working Range at a Regular Dealership
INFOID:0000000009164367
CAUTION:
The service items unmentioned on this manual are recommended to be performed by a GT-R certified
NISSAN dealer. Because those service items require special equipment and a GT-R certified technical
staff who completed special training.
Precaution for Battery Service
INFOID:0000000009161716
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
General Precautions
INFOID:0000000009161717
CAUTION:
After finishing servicing, check that all the tools and waste are stored in a customary place.
Liquid Gasket
INFOID:0000000009161719
LIQUID GASKET APPLICATION PROCEDURE
1.
Remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2.
Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3.
Apply liquid gasket to the liquid gasket application surface.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-18, "Recommended Chemical Prod-
.
• Within five minutes of liquid gasket application, install the mating component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
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PREPARATION
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PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000009161720
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST25051001
(J-25695-1)
Oil pressure gauge
Measuring oil pressure
Maximum measuring range: 2,452 kPa (25
kg/cm
2
, 356 psi)
ST25052000
(J-25695-2)
Hose
Adapting oil pressure gauge to oil pan (upper)
KV10115801
(J-38956)
Oil filter wrench
Removing and installing oil filter
a: 64.3 mm (2.531 in)
NT050
S-NT559
S-NT375
Revision: 2012 November
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LU-4
< PERIODIC MAINTENANCE >
ENGINE OIL
PERIODIC MAINTENANCE
ENGINE OIL
Inspection
INFOID:0000000009164368
ENGINE OIL TEMPERATURE HISTORY
Check that engine oil temperature history is not stored in ECM. (This work is recommended to be performed
by GT-R certified NISSAN dealer.)
ENGINE OIL LEVEL
NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 5 minutes before checking.
1.
Pull out oil level gauge and wipe it clean.
2.
Insert oil level gauge and check the engine oil level is within the
range (A) shown in the figure.
3.
If it is out of range, adjust it.
• Adjust the engine oil level 10 mm below the H level within the
range A.
NOTE:
• Engine oil level check and oil refill must be performed con-
stantly [at least every 3000 km (1800 miles)].
• If the customer does not drive on following condition, it can
be filled up to H level:
- Higher-RPM (approaching redline) operation
- Frequent high pedal force braking from moderate and higher
speeds
- Frequent throttle activation
- Fast revving throughout the RPM range
• Engine oil is consumed by driving, and engine oil consumption increases under driving conditions listed
below:
- Frequent heavy load and high rpm.
- Frequent acceleration and deceleration.
- Traveling distance per driving is 10 km or less.
- Engine starting on a slope (e.g. hill).
NOTE:
When checking the engine oil level, insert oil level gauge (1)
with its tip aligned with oil level gauge guide.
ENGINE OIL APPEARANCE
• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Visually check engine assembly surrounding area for smears and leakage of engine oil.
Maximum engine oil consumption
: 0.5L (1/2 US qt, 1/2 Imp qt) / 1000km (621-3/8 mile)
2
: Radiator cap
: Engine front
JPBIA0070ZZ
NNBIA0114ZZ
Revision: 2012 November
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ENGINE OIL
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• *1: When the oil does not drop.
• *2: When the oil drops.
• *3: This work is recommended to be performed by GT-R certified NISSAN dealer.
LIST OF CHECKING POINTS FOR OIL LEAKAGE
Check for engine oil leakage around the following areas:
• Oil pans (lower and upper)
• Oil pan drain plug
• Oil pressure sensor
• Oil level sensor
Oil smears/leakage status from transmission assembly
Required operation
Reference
Smears
*1
Smears from each part on the engine assembly
1.
Use part cleaner or an equivalent to wipe out
smeared oil.
2.
Check again for oil leakage.
—
Leakage
*2
Mating surface of oil pan (upper and lower)
1.
Remove oil pan (upper and/or lower).
2.
Remove old liquid gasket completely, and
then install oil pan (upper and/or lower).
3.
Check for oil leakage.
*3
Drain plug
Replace the drain plug washer, and then check
for oil leakage.
*3
Oil filter
1.
Remove oil filter.
2.
Remove foreign materials adhering to oil fil-
ter installation surface.
3.
Install oil filter.
4.
Check for oil leakage.
*3
Oil filter bracket
1.
Check the mounting condition of oil filter
bracket, oil pressure sensor, oil cooler hose,
and oil thermostat.
2.
Remove and reinstall above parts if there is
malfunction.
CAUTION:
Replace the O-ring and gasket when rein-
stalling the parts.
3.
Check for oil leakage.
*3
Oil cooler, oil cooler hose, and oil cooler pipe
1.
Specify oil leakage point.
2.
If oil leakage is from connection of parts, re-
move foreign materials from mating surface.
3.
Replace with a new gasket.
4.
If oil leakage is from the part itself, replace
with a new part.
5.
Check for oil leakage.
* 3
Mating surface of flywheel housing
1.
Remove flywheel housing assembly.
2.
Remove flywheel.
3.
Remove rear oil seal, and then check the oil
seal mounting surface and crankshaft.
4.
Replace the rear oil seal if there is not mal-
function.
5.
Check for oil leakage.
*3
Front oil seal
1.
Remove front oil seal, and then check the oil
seal mounting surface and crankshaft.
2.
Replace the front oil seal if there is not mal-
function.
3.
Check for oil leakage.
*3
Turbocharger
1.
Specify oil leakage point.
2.
If oil leakage is from oil tube connected, re-
move foreign materials from mating surface.
3.
Replace with a new gasket.
4.
If oil leakage is from the part itself, replace
turbocharger only.
5.
Check for oil leakage.
Revision: 2012 November
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LU-6
< PERIODIC MAINTENANCE >
ENGINE OIL
• Oil temperature sensor
• Oil filter
• Oil filter bracket
• Valve timing control cover
• Intake valve timing control solenoid valve
• Mating surface between cylinder head and rocker cover
• Mating surface between front timing chain case and rear timing chain case
• Mating surface between rear timing chain case and cylinder head
• Mating surface between rear timing chain case and cylinder block
• Mating surface between rear timing chain case and oil pan (upper)
• Mating surface between cylinder block and cylinder head
• Mating surface between lower cylinder block and cylinder block
• Crankshaft oil seals (front and rear)
• Camshaft position sensor (PHASE)
• Turbocharger
Draining
INFOID:0000000009164369
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1.
Warm up the engine, and check for engine oil leakage from engine components. Refer to
2.
Stop the engine and wait for 5 minutes.
3.
Loosen oil filler cap.
4.
Remove front undercover. Refer to
EXT-37, "FRONT UNDER COVER : Exploded View"
5.
Remove drain plug (1) and then drain engine oil.
Refilling
INFOID:0000000009164370
1.
Install drain plug with new washer.
CAUTION:
Be sure to clean drain plug and install with new washer.
2.
Refill with new engine oil.
Engine oil specification and viscosity: Refer to
MA-22, "Fluids and Lubricants"
CAUTION:
• When filling engine oil, never pull out oil level gauge.
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use oil level gauge to determine the proper amount of engine oil in engine.
3.
Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
: Vehicle front
NNBIA0115ZZ
Tightening torque
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Engine oil capacity
: Refer to
LU-9, "Periodical Maintenance Specification"
.
Revision: 2012 November
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ENGINE OIL
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4.
Stop the engine and wait for 5 minutes.
5.
Check the engine oil level. Refer to
.
Revision: 2012 November
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LU-8
< PERIODIC MAINTENANCE >
OIL FILTER
OIL FILTER
Removal and Installation
INFOID:0000000009164371
REMOVAL
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN oil filter or equivalent.
• Be careful not to get burned when engine and engine oil may be hot.
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Never allow engine oil to adhere to drive belt.
• Completely wipe off any engine oil that adheres to engine and vehicle.
1.
Remove front undercover. Refer to
EXT-37, "FRONT UNDER COVER : Exploded View"
2.
Using oil filter wrench [SST: KV10115801 (J-38956)] (A), remove
oil filter.
INSTALLATION
1.
Remove foreign materials adhering to oil filter installation surface.
2.
Apply engine oil to the oil seal contact surface of new oil filter.
3.
Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A). Or tighten to the specification.
Inspection
INFOID:0000000009164372
INSPECTION AFTER INSTALLATION
1.
Check the engine oil level. Refer to
.
2.
Start the engine, and check there is no leakage of engine oil.
3.
Stop the engine and wait for 5 minutes.
4.
Check the engine oil level, and adjust the level. Refer to
.
: Vehicle front
NNBIA0116ZZ
SMA010
Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
JPBIA0077ZZ
Revision: 2012 November
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SERVICE DATA AND SPECIFICATIONS (SDS)
LU-9
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification
INFOID:0000000009161736
ENGINE OIL CAPACITY (APPROXIMATELY)
Unit:
(US qt, lmp qt)
Drain and refill
With oil filter change
5.0 (5-1/4, 4-3/8)
Without oil filter change
4.5 (4-3/4, 4)
Dry engine (Overhaul)
6.2 (6-4/8, 5-4/8)
Revision: 2012 November
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MIR-1
DRIVER CONTROLS
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SECTION
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CONTENTS
MIRRORS
SYSTEM DESCRIPTION . . . . . . . ..
DOOR MIRROR SYSTEM . . . . . . . . ...
System Description . . . . . . . . . . . . ...
Component Description . . . . . . . . . . .....
INSIDE MIRROR SYSTEM . . . . . . . . ..
System Description . . . . . . . . . . . . ...
Component Description . . . . . . . . . . .....
DTC/CIRCUIT DIAGNOSIS . . . . . . ..
DOOR MIRROR . . . . . . . . . . . . ...
Wiring Diagram - DOOR MIRROR SYSTEM - . . ..
AUTO ANTI-DAZZLING INSIDE MIRROR
SYSTEM . . . . . . . . . . . . . . . ..
Wiring Diagram - INSIDE MIRROR SYSTEM - . .....
SYMPTOM DIAGNOSIS . . . . . . . ...
SQUEAK AND RATTLE TROUBLE DIAGNO-
SIS . . . . . . . . . . . . . . . . . ...
Work Flow . . . . . . . . . . . . . . . .....
Inspection Procedure . . . . . . . . . . . ....
Diagnostic Worksheet . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . ..
Precautions Necessary for Steering Wheel Rota-
tion After Battery Disconnection . . . . . . . ..
Precaution for Battery Service . . . . . . . . .
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . .
Special Service Tools . . . . . . . . . . . ..
Commercial Service Tools . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ...
INSIDE MIRROR . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
OUTSIDE MIRROR . . . . . . . . . . ...
DOOR MIRROR ASSEMBLY . . . . . . . . .
DOOR MIRROR ASSEMBLY : Exploded View . ...
DOOR MIRROR ASSEMBLY : Removal and In-
stallation . . . . . . . . . . . . . . . . ..
GLASS MIRROR . . . . . . . . . . . . . .
GLASS MIRROR : Exploded View . . . . . . ..
GLASS MIRROR : Disassembly and Assembly . ..
DOOR MIRROR REMOTE CONTROL
SWITCH . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Revision: 2012 November
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MIR-2
< SYSTEM DESCRIPTION >
DOOR MIRROR SYSTEM
SYSTEM DESCRIPTION
DOOR MIRROR SYSTEM
System Description
INFOID:0000000009159970
It is possible to open/close and adjust the mirror by operating on the door mirror remote control switch.
Component Description
INFOID:0000000009159971
Component
Function
Door mirror remote control switch (mirror switch
・
change over switch)
It supplies power to mirror motor by operating mirror switch and change
over switch.
Door mirror remote control switch (open/close
switch)
It supplies power to folding motor by operating open/close switch.
Door mirror motor
It makes mirror face operate from side to side and up and down with the
mirror control switch operation.
Folding motor
It makes mirror folding with the mirror control switch operation.
Revision: 2012 November
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INSIDE MIRROR SYSTEM
MIR-3
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INSIDE MIRROR SYSTEM
System Description
INFOID:0000000009159972
The sensor built in inside mirror detects the headlight of the vehicle behind and automatically changes the light
transmission to decrease the brightness.
Component Description
INFOID:0000000009159973
Component
Function
Auto anti-dazzling inside mirror
It automatically changes the light transmittance according to the brightness of the
light from the headlight of the vehicle behind.
Revision: 2012 November
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MIR-4
< DTC/CIRCUIT DIAGNOSIS >
DOOR MIRROR
DTC/CIRCUIT DIAGNOSIS
DOOR MIRROR
Wiring Diagram - DOOR MIRROR SYSTEM -
INFOID:0000000009159974
For connector terminal arrangements, harness layouts, and alphabets in a
(option abbreviation; if not
described in wiring diagram), refer to
GI-12, "Connector Information"
JCLWA1661GB
Revision: 2012 November
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AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM
MIR-5
< DTC/CIRCUIT DIAGNOSIS >
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AUTO ANTI-DAZZLING INSIDE MIRROR SYSTEM
Wiring Diagram - INSIDE MIRROR SYSTEM -
INFOID:0000000009159975
For connector terminal arrangements, harness layouts, and alphabets in a
(option abbreviation; if not
described in wiring diagram), refer to
GI-12, "Connector Information"
JCLWA1664GB
Revision: 2012 November
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MIR-6
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
SYMPTOM DIAGNOSIS
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Work Flow
INFOID:0000000009159976
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any of
customer's comments; refer to
MIR-10, "Diagnostic Worksheet"
. This information is necessary to duplicate the
conditions that exist when the noise occurs.
• The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain
all the facts and conditions that exist when the noise occurs (or does not occur).
• If there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is
concerned about. This can be accomplished by performing a cruise test on the vehicle with the customer.
• After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
• Squeak – (Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces
= higher pitch noise/softer surfaces = lower pitch noises/edge to surface = chirping
• Creak – (Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch depen-
dent on materials/often brought on by activity.
• Rattle – (Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
• Knock – (Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
• Tick – (Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
• Thump – (Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
• Buzz – (Like a bumblebee)
Buzz characteristics include high frequency rattle/firm contact.
• Often the degree of acceptable noise level will vary depending up on the person. A noise that a technician
may judge as acceptable may be very irritating to the customer.
• Weather conditions, especially humidity and temperature, may have a great effect on noise level.
DUPLICATE THE NOISE AND TEST DRIVE
SBT842
Revision: 2012 November
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SQUEAK AND RATTLE TROUBLE DIAGNOSIS
MIR-7
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If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when the repair is reconfirmed.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1.
Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis ear: J-39570, Engine ear and mechanics stethoscope).
2.
Narrow down the noise to a more specific area and identify the cause of the noise by:
• Removing the components in the area that is are suspected to be the cause of the noise.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
• Tapping or pushing/pulling the component that is are suspected to be the cause of the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• Feeling for a vibration by hand by touching the component(s) that is are suspected to be the cause of the
noise.
• Placing a piece of paper between components that are suspected to be the cause of the noise.
• Looking for loose components and contact marks.
.
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- Separate components by repositioning or loosening and retightening the component, if possible.
- Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through the authorized Nissan Parts
Department.
CAUTION:
Never use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100
×
135 mm (3.94
×
5.31 in)/76884-71L01: 60
×
85 mm (2.36
×
3.35 in)/76884-
71L02:15
×
25 mm (0.59
×
0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50
×
50 mm (1.97
×
1.97 in)/73982-
50Y00: 10 mm (0.39 in) thick, 50
×
50 mm (1.97
×
1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30
×
50 mm (1.18
×
1.97in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
Revision: 2012 November
2014 GT-R
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