Nissan Qashqai J11. Manual — part 795
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< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21C]
TRANSFER CASE
2.
Install the selected ring gear bearing adjusting shim (transfer
case side) and ring gear bearing outer race (transfer case side)
using suitable tool (A).
CAUTION:
• Never reuse ring gear bearing.
• Apply transfer oil to the ring gear bearing.
3.
Install baffle plate
.
4.
Install ring gear shaft assembly. Refer to
CAUTION:
Protect transfer case oil seals beforehand from being dam-
aged by the spline of ring gear shaft.
5.
Install drive pinion assembly. Refer to
6.
Install transfer cover to check and adjust each part. Refer to
.
NOTE:
At this timing, O-ring installing to transfer cover is not necessary.
Install O-ring after backlash and tooth contact are checked.
7.
Check backlash, tooth contact, total preload and companion flange runout. Refer to
CAUTION:
Measure the total preload without oil seals of transfer cover and transfer case.
8.
Reinstall transfer cover for installing O-ring. Refer to
.
9.
Install oil seals using suitable tool.
CAUTION:
• When checking the total preload torque, measure it with-
out the oil seal, then install the oil seal.
• Never reuse the oil seal.
• When installing, never incline oil seal.
• Apply multi-purpose grease onto oil seal lips, and transfer
oil onto the circumference of the oil seal.
• Never damage oil seals by spline of ring gear shaft.
10. After installing oil seals to transfer case, remove wrapped vinyl from the spline of ring gear shaft.
11. Apply multi-purpose grease lightly and evenly onto an O-ring, and install it to the transfer case.
CAUTION:
• Never reuse O-ring.
• When installing O-ring, never use a suitable tool.
• Never damage O-ring.
Inspection
INFOID:0000000010755210
INSPECTION AFTER DISASSEMBLY
Check items below. If necessary, replace them with new ones.
Case
Check the bearing mounting surface for wear, cracks and damages.
JSDIA3998ZZ
A
: 24.8 mm (0.976 in)
B
: 10.3 mm (0.406 in)
JSDIA3982ZZ
JSDIA4047ZZ
SERVICE DATA AND SPECIFICATIONS (SDS)
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< SERVICE DATA AND SPECIFICATIONS (SDS)
[TRANSFER: TY21C]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
INFOID:0000000010755212
Preload Torque
INFOID:0000000010755213
Unit: N·m (kg-m, in-lb)
Backlash
INFOID:0000000010755214
Unit: mm (in)
Companion Flange Runout
INFOID:0000000010755215
Unit: mm (in)
Applied model
Axle
4WD
Engine
MR20DD
Transaxle
CVT
Transfer model
TY21C
Gear ratio
0.404
Number of teeth
Ring gear
42
Drive pinion
17
Oil capacity
Refer to
MA-59, "Fluids and Lubricants"
Item
Standard
Pinion bearing preload (P
1
)
0.25 – 1.15 (0.03 – 0.11, 3.0 – 10.0)
Total preload
With all oil seals
P
1
+ 0.7 – 1.0 (0.08 – 0.1, 7.0 – 8.0)
Without oil seals (for transfer cover and
transfer case)
P
1
+ 0.5 – 0.8 (0.06 – 0.08, 5.0 – 7.0)
Item
Standard
Ring gear to drive pinion
0.16 – 0.21 (0.0063 – 0.0083)
Item
Standard
Companion flange face runout
0.15 (0.0059) or less
Inner side of the companion flange runout
0.1 (0.004) or less
DLN-98
< PRECAUTION >
[TRANSFER: TY30A]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precautions for Removing Battery Terminal
INFOID:0000000010508557
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1.
Open the hood.
2.
Turn key switch to the OFF position with the driver side door opened.
3.
Get out of the vehicle and close the driver side door.
4.
Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5.
Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1.
Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.
2.
Open the driver side door.
3.
Open the hood.
4.
Close the driver side door.
5.
Wait at least 3 minutes.
SEF289H
D4D engine
: 20 minutes
HRA2DDT
: 12 minutes
K9K engine
: 4 minutes
M9R engine
: 4 minutes
R9M engine
: 4 minutes
V9X engine
: 4 minutes
PRECAUTIONS
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< PRECAUTION >
[TRANSFER: TY30A]
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CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6.
Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000010505230
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover
INFOID:0000000010505229
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Service Notice or Precautions for Transfer
INFOID:0000000010288327
CAUTION:
• After overhaul refill the transfer with new transfer oil.
• Check the oil level or replace the oil only with the vehicle parked on level surface.
• During removal or installation, keep inside of transfer clear of dust or dirt.
• Replace all tires at the same time. Always use tires of the proper size and the same brand and pat-
tern. Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and
can cause longitudinal vibration.
• Disassembly should be done in a clean work area.
PIIB3706J
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