Nissan Qashqai J11. Manual — part 796
DLN-100
< PRECAUTION >
[TRANSFER: TY30A]
PRECAUTIONS
• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the
internal parts from becoming contaminated by dirt or other foreign matter.
• Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts when applied.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspec-
tion or reassembly.
• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace
them with a new one if necessary.
• Gaskets, seals, O-rings and lock nuts should be replaced any time when the transfer is disassem-
bled.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Observe the specified torque when assembling.
• Clean and flush the parts sufficiently and blow-dry them.
• Be careful not to damage sliding surfaces and mating surfaces.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could
interfere with the operation of the transfer.
PREPARATION
DLN-101
< PREPARATION >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000010288328
Tool number
Tool name
Description
ST30720000
Drift
a:
φ
77 mm (3.03 in) dia.
b:
φ
55.5 mm (2.185 in) dia.
• Installing adapter case oil seal (inner/outer)
• Installing drive pinion oil seal
ST27861000
Drift
a:
φ
62 mm (2.44 in) dia.
b:
φ
52 mm (2.05 in) dia.
• Installing adapter case oil seal (inner/outer)
• Installing drive pinion oil seal
ST22730000
Replacer
• Removing inner race of ring gear shaft bear-
ing (transfer case side)
• Removing inner race of drive pinion bearing
(front side)
ST33052000
Drift
a:
φ
22 mm (0.87 in) dia.
b:
φ
28 mm (1.10 in) dia.
• Removing ring gear
• Removing inner race of drive pinion bearing
(front side)
ST01530000
Drift
a:
φ
48 mm (1.89 in) dia.
b:
φ
41 mm (1.61 in) dia.
Installing ring gear
ST35272000
Drift
a:
φ
72 mm (2.83 in) dia.
b:
φ
40 mm (1.57 in) dia.
c:
φ
35.5 mm (1.398 in) dia.
• Installing ring gear
• Installing outer race of drive pinion bearing
(front side)
NT115
ZZA1003D
ZZA0700D
NT116
ZZA0534D
NT107
DLN-102
< PREPARATION >
[TRANSFER: TY30A]
PREPARATION
Commercial Service Tools
INFOID:0000000010288329
KV10111400
Drift
a:
φ
25 mm (0.98 in) dia.
b:
φ
20.8 mm (0.819 in) dia.
Installing inner race of ring gear shaft bearing
(transfer case side)
KV381054S0
Puller
Removing drive pinion oil seal
ST23860000
Drift
a:
φ
38 mm (1.50 in) dia.
b:
φ
33 mm (1.30 in) dia.
Installing inner race of drive pinion bearing
(front side)
ST3127S000
Preload gauge
Measuring preload torque
ST38280000
Bushing remover
Installing outer race of drive pinion bearing
(front side)
ST33230000
Drift
a:
φ
51 mm (2.01 in) dia.
Installing outer race of drive pinion bearing
(rear side)
Tool number
Tool name
Description
ZZA1003D
ZZA0601D
ZZA0534D
ZZA0503D
NT685
ZZA0938D
PREPARATION
DLN-103
< PREPARATION >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
Tool name
Description
Drift
a:
φ
63 mm (2.48 in) dia.
b:
φ
58 mm (2.28 in) dia.
Installing adapter case oil seal (inner)
Drift
a:
φ
90 mm (3.54 in) dia.
b:
φ
88 mm (3.46 in) dia.
Installing adapter case oil seal (outer)
Drift
a:
φ
12 mm (0.47 in) dia.
b:
φ
18 mm (0.71 in) dia.
Removing inner race of ring gear shaft bear-
ing (transfer case side)
Drift
a:
φ
49 mm (1.93 in) dia.
b:
φ
67 mm (2.64 in) dia.
Removing inner race of ring gear shaft bear-
ing (adapter case side)
Drift
a:
φ
80 mm (3.15 in) dia.
b:
φ
50 mm (1.97 in) dia.
Installing outer race of ring gear shaft bearing
(adapter case side)
Drift
a:
φ
57 mm (2.24 in) dia.
b:
φ
47 mm (1.85 in) dia.
Installing inner race of ring gear shaft bearing
(adapter case side)
Drift
a:
φ
61 mm (2.40 in) dia.
b:
φ
48 mm (1.89 in) dia.
Installing outer race of drive pinion bearing
(front side)
ZZA1003D
ZZA1003D
ZZA1178D
NT660
ZZA1000D
ZZA1003D
ZZA1000D
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