Nissan Qashqai J11. Manual — part 815
DLN-176
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
DRIVE PINION
CAUTION:
• Only one adjusting shim can be selected.
• Select the closest one, if no adjusting shim with the calculated value is available.
Inspection After Disassembly
INFOID:0000000010288367
Check items below. If necessary, replace them with new ones.
GEAR AND SHAFT
Check gear face and shaft for wear, cracks, damage, and seizure.
CAUTION:
Replace ring gear and drive pinion as a set (hypoid gear set) if any malfunction is detected on the ring
gear or drive pinion.
BEARING
Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other
damage.
CAUTION:
Always replace inner race and outer race as a pair when replacing the bearing.
SHIM
Check for seizure, damage, and unusual wear.
CASE
Check the bearing mounting surface for wear, cracks and damages.
TRANSFER CASE
DLN-177
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
TRANSFER CASE
Exploded View
INFOID:0000000010288373
1.
Adapter case oil seal (outer)
2.
O-ring (outer)
3.
Adapter case oil seal (inner)
4.
Adapter case
5.
O-ring (inner)
6.
Ring gear shaft
7.
Ring gear adjusting shim
(adapter case side)
8.
Ring gear shaft bearing
(adapter case side)
9.
Ring gear
10. Ring gear nut
11.
Ring gear shaft bearing
(transfer case side)
12. Ring gear adjusting shim
(transfer case side)
13. Transfer case
14. Air breather hose
15. Air breather tube
16. Gasket
17. Filler plug
18. Drain plug
19. Plug
20. Drive pinion
21. Drive pinion adjusting shim
22. Drive pinion bearing (front side)
23. Collapsible spacer
24. Drive pinion bearing (rear side)
25. Drive pinion oil seal
26. Companion flange
27. Lock nut
A: Oil seal lip
: Apply gear oil.
: Apply multi-purpose grease.
: Apply anti-corrosive oil.
JSDIA0319GB
DLN-178
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
TRANSFER CASE
Disassembly
INFOID:0000000010288374
1.
Remove adapter case. Refer to
.
2.
Remove ring gear shaft assembly. Refer to
.
3.
Remove drive pinion assembly. Refer to
.
4.
Tap the outer race of drive pinion bearing from transfer case with
a brass rod to remove outer race of drive pinion bearing (front
side and rear side).
CAUTION:
Never damage transfer case.
5.
Remove air breather hose from transfer case.
CAUTION:
Never damage air breather hose.
6.
Remove air breather tube from transfer case.
7.
Remove the filler plug and drain plug from the transfer case, and
then remove each gasket.
8.
Remove plug from transfer case.
Assembly
INFOID:0000000010288375
1.
Install outer race of drive pinion bearing (front side) to the trans-
fer case with drifts and bushing remover.
CAUTION:
• Never reuse drive pinion bearing (front side).
• Apply gear oil to the drive pinion bearing (front side)
2.
Install outer race of drive pinion bearing (rear side) to transfer
case with a drift (A) (SST: ST33230000).
CAUTION:
• Never reuse drive pinion bearing (rear side).
• Apply gear oil to the drive pinion bearing (rear side).
3.
Install drive pinion assembly. Refer to
4.
Install ring gear shaft assembly. Refer to
5.
Install adapter case. Refer to
: Apply Genuine Liquid Gasket, Three Bond 1215 or equivalent.
Refer to
for symbols not described on the above.
SDIA3088J
A : Drift (commercial service tool)
B : Drift (SST: ST35272000)
C : Bushing remover (SST: ST38280000)
SDIA3091J
SDIA3092J
TRANSFER CASE
DLN-179
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY30A]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
6.
Install the air breather tube to the transfer case with its opening
facing (A) rearward from transfer input shaft direction (B).
CAUTION:
Never reuse air breather tube.
7.
Install air breather hose.
CAUTION:
• Never damage air breather hose.
• Face the paint area (A) in the direction shown in the fig-
ure.
8.
Check backlash, tooth contact, total preload and companion flange runout. Refer to
.
CAUTION:
Measure the total preload without the adapter case oil seals.
9.
Assemble the plug to the transfer case.
CAUTION:
• Remove old gasket on mounting surface, then remove any moisture, oil, and foreign material on
the application and mounting surfaces.
• Apply liquid gasket to the threads of plug.
10. Install gaskets onto filler plug and drain plug and install them into transfer case.
CAUTION:
• Never reuse gaskets.
• Install filler plug after oil is filled.
Inspection
INFOID:0000000010288376
Check items below. If necessary, replace them with new ones.
CASE
Check the bearing mounting surface for wear, cracks and damages.
Angle “A”
: 25
°
– 45
°
SDIA3090J
JSDIA0325ZZ
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст