Nissan Qashqai J11. Manual — part 615

TRANSAXLE ASSEMBLY

TM-35

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010288455

K9K, HRA2DDT and MR20DDT

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). Return CSC insert to orig-
inal position to remove transaxle assembly. Dust on clutch disc sliding parts may damage seal of CSC and may cause clutch
fluid leakage.

Removal and Installation

INFOID:0000000010288456

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.

REMOVAL

1.

Disconnect the battery cable from the negative terminal.

2.

Remove air breather hose. Refer to

TM-34, "Removal and Installation"

.

3.

Remove air cleaner case and air duct (inlet). Refer to

EM-23, "Removal and Installation"

(HRA2DDT) or

EM-279, "Removal and Installation"

(K9K).

4.

Remove battery. Refer to

PG-155, "Removal and Installation"

.

5.

Disconnect connectors (A) and then remove bracket (1).

6.

Drain clutch fluid and then remove clutch tube from CSC (Con-
centric Slave Cylinder). Refer to

CL-17, "Removal and Installa-

tion"

.

CAUTION:

Never depress clutch pedal during removal procedure.

7.

Disconnect position switch harness connector.

8.

Remove crankshaft position sensor (POS). (For K9K) Refer to

EM-331, "Exploded View"

.

CAUTION:

• Handle carefully to avoid dropping and shocks.
• Never disassemble.

JPDIC0148ZZ

1.

Transaxle assembly

: For the bolt mounting positions, refer to “INSTALLATION”.

JPDIA0240ZZ

TM-36

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

• Never allow metal powder to adhere to magnetic part at sensor tip.
• Never place sensors in a location where they are exposed to magnetism.

9.

Disconnect ground cable.

10. Remove wire harnesses from transaxle assembly.

11. Disconnect select cable and shift cable from transaxle assembly. Refer to

TM-28, "Removal and Installa-

tion"

.

12. Remove starter motor. Refer to

STR-24, "HRA2DDT : Removal and Installation"

(HRA2DDT) or

STR-30,

"K9K : Removal and Installation"

(K9K) or

STR-26, "MR20DD : Removal and Installation"

(MR20DD).

13. Remove engine under cover.
14. Cap or plug transmission assembly opening(s) to prevent fluid from spilling.

15. Remove exhaust front tube. Refer to

EX-6, "Removal and Installation"

(HRA2DDT) or

EX-15, "Removal

and Installation"

(K9K) or

EX-11, "Removal and Installation"

(MR20DD).

16. Remove front drive shafts. Refer to

FAX-22, "Removal and Installation (LH)"

(LHD) or

FAX-26, "Removal

and Installation (RH)"

(RHD).

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

17. Remove transaxle mounting lower brackets and transaxle torque rod. (For K9K) Refer to

EM-318,

"Removal and Installation"

.

18. Remove suspension member and suspension member stay. Refer to

FSU-21, "Removal and Installation"

.

19. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

20. Remove transaxle assembly mounting bolts.

21. Remove engine mounting through bolt-securing nut. Refer to

EM-52, "Removal and Installation"

(HRA2DDT) or

EM-318, "Removal and Installation"

(K9K) or

EM-173, "Removal and Installation"

(MR20DD).

22. Remove transaxle assembly from the vehicle.

CAUTION:

• Secure transaxle assembly to a suitable jack while removing it.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

23. Remove CSC (Concentric Slave Cylinder). Refer to

CL-17, "Removal and Installation"

.

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylin-
der). Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc
sliding parts may damage seal of CSC and may cause clutch fluid leakage.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Tighten transaxle assembly mounting bolts to the specified torque. The figure is the view from the engine.
- K9K and HRA2DDT

: Transaxle to engine

: Engine to transaxle

Bolt symbol

A

B

C

Quantity

2

2

4

Bolt length

“

” mm (in)

50 (1.97)

80 (3.15)

65 (2.56)

Tightening torque
N·m (kg-m, ft-lb)

48 (4.9, 35)

JPDIC0054ZZ

TRANSAXLE ASSEMBLY

TM-37

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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- MR20DD

CAUTION:

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Refer to

CL-17, "Removal and Installation"

for CSC (Concentric Slave Cylinder) installation procedure.

• Refer to

TM-28, "Removal and Installation"

for select cable and shift cable installation procedure.

• Bleed the air from the clutch hydraulic system. Refer to

CL-8, "Air Bleeding Procedure"

.

• After installation, check for oil leakage and oil level. Refer to

TM-24, "Inspection"

.

Bolt symbol

Quantity

3

6

Bolt length

“

” mm (in)

60 (2.36)

50 (1.97)

Insertion direction

Transaxle to engine

Engine to transaxle

JPDIC0837ZZ

TM-38

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010288457

CASE AND HOUSING

1.

Filler plug

2.

Gasket

3.

Transaxle case

4.

Bushing

5.

Shift finger

6.

Snap ring

7.

Oil gutter

8.

Oil channel

9.

Position switch

10. Shifter lever oil seal

11. Shifter lever

12. Retaining pin

13. Bracket

14. Differential side oil seal

15. Selector lever oil seal

16. Selector lever

17. Magnet

18. Drain plug

19. Input shaft oil seal

20. Clutch housing

21. Two way connector

22. Plug (if equipped)

23. Pinion shaft (if equipped)

24. Pinion gear (if equipped)

JPDIC0071GB