Nissan Qashqai J11. Manual — part 26
FUEL INJECTOR AND FUEL TUBE
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< REMOVAL AND INSTALLATION >
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6.
Disconnect:
• Fuel injector connectors (2).
• Fuel pressure sensor connector (3)
7.
Remove fuel tube and fuel injector assembly.
CAUTION:
• When removing, be careful to avoid any interference with fuel injector.
• Use a shop cloth to absorb any fuel leakage from fuel tube.
• Never reuse fuel tube.
8.
Remove fuel injector from fuel tube with the following procedure:
a.
Remove injector holder.
b.
Remove fuel injector by pulling straight.
CAUTION:
• Be careful with remaining fuel that may go out from fuel tube.
• Be careful not to damage fuel injector nozzle during removal.
• Never bump or drop fuel injector.
Fuel injector seal disassembly.
1.
Remove carefully from fuel injector:
• O-ring seal (1).
• O-ring lower seal (2).
• ring stopper (3).
CAUTION:
• Handle O-ring with bare hands. Never wear gloves.
• Lubricate O-ring with new engine oil.
• Never clean O-ring with solvent.
• Check that O-ring and its mating part are free of foreign
material.
• When installing O-ring, be careful not to scratch it with
tool or fingernails. Also be careful not to twist or stretch
O-ring. If O-ring is stretched while installing, never insert it quickly into fuel tube.
• Insert O-ring straight into fuel tube. Never decenter or twist it.
2.
Remove carefully from fuel injector teflon ring seal (4) following this procedure.
• Clean fuel injector
CAUTION:
It is forbidden to use a wire brush, sandpaper, etc.
• Cut fuel injector teflon ring seal with a pliers circlip.
CAUTION:
Take care to not damage fuel injector nozzle.
INSTALLATION
Fuel injector seal assembly.
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< REMOVAL AND INSTALLATION >
[HRA2DDT]
FUEL INJECTOR AND FUEL TUBE
1.
Install on fuel injector:
• O-ring seal (1).
• O-ring lower seal (2).
• ring stopper (3).
CAUTION:
• Handle O-ring with bare hands. Never wear gloves.
• Lubricate O-ring with new engine oil.
• Never clean O-ring with solvent.
• Check that O-ring and its mating part are free of foreign
material.
• When installing O-ring, be careful not to scratch it with
tool or fingernails. Also be careful not to twist or stretch
O-ring. If O-ring is stretched while installing, never insert it quickly into fuel tube.
• Insert O-ring straight into fuel tube. Never decenter or twist it.
2.
Install carefully on fuel injector teflon ring seal (4) following this procedure using [SST: Mot.1533 (—)].
• Install on the fuel injector the cone (1) of [SST: Mot.1533 (—)].
• Install teflon ring seal on the cone (1) of [SST: Mot.1533 (—)].
• Push teflon ring seal into fuel injector groove.
• Remove the cone (1) of [SST: Mot.1533 (—)].
• Push the reforming tool (1) of [SST: Mot.1533 (—)] around fuel
injector nozzle to retract teflon ring seal during 30 secondes
minimum.
NOTE:
This operation is necessary to set correct outside diameter to
teflon ring seal.
Fuel injector and fuel tube installation.
CAUTION:
Never reuse fuel tube.
1.
Install fuel injector to fuel tube.
2.
Set fuel tube and fuel injector assembly at its position for installation on cylinder head.
CAUTION:
For installation, be careful not to interfere with fuel injector nozzle.
3.
Install fuel tube and injector assembly onto cylinder.
• Tighten mounting bolts.
4.
Connect harness connector to fuel injector.
5.
When replacing fuel injector, this procedure must be performed. Refer to
.
6.
Install remaining parts in the reverse order of removal.
Inspection
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INSPECTION AFTER INSTALLATION
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FUEL INJECTOR AND FUEL TUBE
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< REMOVAL AND INSTALLATION >
[HRA2DDT]
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Check on Fuel Leakage
1.
Turn ignition switch “ON” (with the engine stopped). With fuel pressure applied to fuel piping, check there
are no fuel leakage at connection points.
NOTE:
Use mirrors for checking at points out of clear sight.
2.
Start the engine. With engine speed increased, check again that there are no fuel leakage at connection
points.
CAUTION:
Never touch the engine immediately after stopped, as the engine becomes extremely hot.
EM-46
< REMOVAL AND INSTALLATION >
[HRA2DDT]
OIL PAN (LOWER)
OIL PAN (LOWER)
Exploded View
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for symbol marks in the figure.
Removal and Installation
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REMOVAL
1.
Drain engine oil. Refer to
.
2.
Remove oil pan (lower) with the following procedure:
1.
Dowel pin
2.
Cylinder block
3.
Baffle plate
4.
Dowel pin
5.
Oil pan (upper)
6.
Oil pan (lower)
7.
Drain plug washer
8.
Drain plug
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