Nissan Qashqai J11. Manual — part 600
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< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000010288555
Commercial Service Tools
INFOID:0000000010288556
Tool number
Tool name
Description
ST20050240
Diaphragm adjusting wrench
Adjusting unevenness of diaphragm spring of
clutch cover
—
Emb.1761
Kit for clutch cover removal and instal-
lation
Holding the clutch cover.
Assembly of three bolts, three spacers, and
three nuts.
—
Emb.1604
Clutch compression tool
Rearming the clutch cover compensation sys-
tem.
—
Mot.1431
Flywheel locking tool
Locking the flywheel.
ZZA0508D
E1BIA0775ZZ
E1BIA0778ZZ
JMAIA0431ZZ
Tool name
Description
Clutch aligner
1: Center shaft
2: Attachment
3: Guide
Installing clutch disc
SAC tool (Self Adjusting Clutch)
Installing clutch cover on R9M engine
PCIB0017E
CLUTCH PEDAL
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< PERIODIC MAINTENANCE >
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PERIODIC MAINTENANCE
CLUTCH PEDAL
Inspection and Adjustment
INFOID:0000000010288557
INSPECTION
1.
Check to see if the master cylinder rod end moves freely. It
should not be bound by the clutch pedal.
• If the rod end does not move freely, remove the rod end and
check for deformation or damage on the rod end. Leave the
rod end removed for step 2.
2.
Check the clutch pedal stroke for free range of movement.
a.
With the master cylinder rod end removed, manually move the
clutch pedal up and down to determine if it moves freely.
b.
If any sticking is noted, replace the clutch pedal assembly.
Reverify that the master cylinder rod end moves freely.
3.
Inspect the ASCD clutch switch position and Interlock clutch
switch position
a.
If the rod end does not move freely, check that the ASCD clutch switch and Interlock clucth switch are not
applying pressure to the clutch pedal causing the rod end to bind. To adjust, disconnect the ASCD clutch
switch electrical connector and turn the ASCD clutch switch.
b.
Connect the ASCD clutch switch and Interlock clutch switch electrical connector.
4.
Check the clutch hydraulic system components (master cylinder assembly, CSC) for sticking or binding.
a.
If any sticking or binding is noted, repair or replace the related parts as necessary.
b.
If any hydraulic system repair is necessary, bleed the clutch hydraulic system. Refer to
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
power bleeder will not purge all of the air from the system.
ADJUSTMENT
Adjust ASCD clutch switch (1) position and Interlock clutch switch
(2) position so that clearance between clutch pedal and thread end
of ASCD clutch switch and Interlock clutch switch, with clutch pedal
fully released, is within specification “A” or "B".
PCIB1491E
Clearance “A”
: Refer to
Clearance “B”
: Refer to
E1DIA0228ZZ
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< PERIODIC MAINTENANCE >
CLUTCH FLUID
CLUTCH FLUID
Inspection
INFOID:0000000010288558
CLUTCH FLUID LEVEL
• Check that the fluid level in the reservoir tank is within the specified
range (MAX – MIN lines).
• Visually check for any clutch fluid leakage around the reservoir
tank.
• Check the clutch system for any leakage if the fluid level is
extremely low (lower than MIN).
Air Bleeding Procedure
INFOID:0000000010288559
NOTE:
Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
power bleeder will not purge all the air from the system.
CAUTION:
• Monitor clutch fluid level in reservoir tank to make sure it does not empty.
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
• Bleed the air of bleeding connector (1).
1.
Fill reservoir tank with new clutch fluid.
2.
Connect a transparent vinyl hose to air bleeder of bleeding con-
nector.
3.
“Depress” and “release” the clutch pedal slowly and fully 15
times at an interval of 2 to 3 seconds and release the clutch
pedal.
4.
Push the lock pin (1) of the bleeding connector (2), and maintain
the position.
CAUTION:
Hold it to prevent releasing clutch tube from bleeding con-
nector when fluid pressure is applied in the tube.
JPFIA0007ZZ
PCIB1494E
JPDIB0041ZZ
CLUTCH FLUID
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< PERIODIC MAINTENANCE >
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5.
Slide clutch tube (1) in the direction of the arrow as shown in the
figure.
•
6.
Depress the clutch pedal soon and hold it, and then bleed the air
from the piping.
CAUTION:
Hold it to prevent releasing clutch tube from bleeding con-
nector when fluid pressure is applied in the tube.
7.
Return clutch tube and lock pin to their original positions.
8.
Release clutch pedal and wait for 5 seconds.
9.
Repeat steps 3 to 8 until no bubbles are observed in the clutch fluid.
2
: Clutch housing
Dimension “A”
: 10 mm (0.39 in)
JPDIB0042ZZ
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