Nissan Juke (2014 year). Service Repair Manual — part 37
BODY CONSTRUCTION
BRM-31
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• Seal up the area around the hemmed end of the flange.
JSKIA0137GB
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BRM-32
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REPLACEMENT OPERATIONS
REPLACEMENT OPERATIONS
Description
INFOID:0000000009750262
• This section is prepared for technicians who have attained a high level of skill and experience in repairing
collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
• Technicians are also encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the
original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-
tains additional information, including cautions and warnings, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repair.
• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not
apply in some regions or countries.
The symbols used in this section for welding operations are shown below.
Symbol marks
Description
2-spot welds
3-spot welds
MIG plug weld
For 3 panels plug weld method
MIG seam weld / Point weld
JSKIA0049ZZ
JSKIA0053ZZ
JSKIA0050ZZ
JSKIA0051ZZ
JSKIA0054ZZ
JSKIA0055ZZ
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REPLACEMENT OPERATIONS
BRM-33
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• Front pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle.
• Determine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above the inner front pillar cut
position.
• Prepare a cutting jig to make outer pillar easier to cut. Also, this will
permit the service part to be accurately cut at the joint position.
• An example of cutting operation using a cutting jig is as per the fol-
lowing.
1.
Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2.
Align cutting line with notch on jig. Clamp jig to pillar.
3.
Cut outer pillar along groove of jig (at position A).
4.
Remove jig and cut remaining portions.
5.
Cut inner pillar at position B in same manner.
PIIA0150E
JSKIA0104GB
JSKIA0105GB
PIIA0153E
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BRM-34
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REPLACEMENT OPERATIONS
Radiator Core Support
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Hoodledge
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Work after radiator core support is removed.
: Vehicle front
Replacement parts
z
Side radiator core support (LH Up-
per)
z
Side radiator core support (LH Low-
er)
z
Hoodledge connector (LH)
JSKIA2008ZZ
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REPLACEMENT OPERATIONS
BRM-35
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View B: Before installing hoodledge reinforcement
Hoodledge (Partial Replacement)
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Work after radiator core support is removed.
Remove the welding points
″
f
″
for easier installation.
: Vehicle front
Replacement parts
z
Front strut housing (LH)
z
Hoodledge reinforcement (LH)
JSKIA2157ZZ
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BRM-36
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REPLACEMENT OPERATIONS
View B: Before installing hoodledge reinforcement
: Vehicle front
Replacement parts
z
Upper hoodledge (RH)
z
Lower front hoodledge (RH)
z
Hoodledge reinforcement (RH)
JSKIA2158ZZ
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REPLACEMENT OPERATIONS
BRM-37
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View D: Before installing hoodledge reinforcement
Front Side Member
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Work after radiator core support and hoodledge are removed.
Unit: mm (in)
: Vehicle front
JSKIA2159GB
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2014 JUKE
BRM-38
< REMOVAL AND INSTALLATION >
REPLACEMENT OPERATIONS
: Vehicle front
: Weld the parts onto the back of the component part.
Replacement parts
z
Front side member assembly (LH)
z
Front side member closing plate as-
sembly (LH)
z
Front suspension mounting bracket
(LH Rear)
JSKIA2165ZZ
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REPLACEMENT OPERATIONS
BRM-39
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View D and H: Before installing front suspension mounting bracket (Rear)
Front Side Member (Partial Replacement)
INFOID:0000000009750267
Work after radiator core support is removed.
: Vehicle front
: Weld the parts onto the back of the component part.
JSKIA2164ZZ
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BRM-40
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REPLACEMENT OPERATIONS
POINT
The front side member on the left can also be replaced partially by butt welding.
: Vehicle front
: Weld the parts onto the back of the component part.
Replacement parts
z
Front suspension mounting bracket
(RH Front)
z
Add on frame bracket (RH)
JSKIA2013ZZ
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REPLACEMENT OPERATIONS
BRM-41
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NOTE:
For welding method and the number of welding points, refer to
.
Front Pillar
INFOID:0000000009750268
Work after hoodledge reinforcement is removed.
Unit: mm (in)
: Vehicle front
Replacement parts
z
Front side member assembly (LH)
z
Front side member closing plate as-
sembly (LH)
JSKIA2014GB
Revision: 2013 October
2014 JUKE
BRM-42
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REPLACEMENT OPERATIONS
View A: Before installing outer front side body, front fender bracket assembly, and front pillar brace
1.
Body sealing
Unit: mm (in)
: Vehicle front
Replacement parts
z
Outer front side body (LH)
z
Front pillar brace (LH)
z
Side dash (LH)
z
Upper inner front pillar (LH)
z
Front fender bracket assembly (LH)
JSKIA2168GB
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REPLACEMENT OPERATIONS
BRM-43
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View E: Before installing outer front side body and front fender bracket assembly
1.
Urethane foam
: Vehicle front
JSKIA2210ZZ
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BRM-44
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REPLACEMENT OPERATIONS
View G: Before installing outer front side body, front fender bracket assembly, and front pillar brace
View M: Before installing outer front side body
Center Pillar (Standard Roof Models)
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Remove the outer sill reinforcement (reusable).
Unit: mm (in)
: Vehicle front
: Drill
φ
9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel plate).
: Weld the parts onto the back of the component part.
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REPLACEMENT OPERATIONS
BRM-45
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1.
Outer sill reinforcement (reusable)
2.
Lower center pillar brace
3.
Inner center pillar
Unit: mm (in)
: Vehicle front
Replacement parts
z
Outer front side body (LH)
z
Lower center pillar brace (LH)
z
Inner center pillar (LH)
JSKIA2171GB
Revision: 2013 October
2014 JUKE
BRM-46
< REMOVAL AND INSTALLATION >
REPLACEMENT OPERATIONS
View B, D, E, and G: Before installing outer front side body
Center Pillar (With Sunroof Models)
INFOID:0000000009750270
Remove the outer sill reinforcement (reusable).
1.
Outer sill reinforcement (reusable)
2.
Lower center pillar brace
Unit: mm (in)
: Vehicle front
JSKIA2172GB
Revision: 2013 October
2014 JUKE
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