Nissan Juke (2014 year). Service Repair Manual — part 58
BACK DOOR
DLK-153
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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FITTING ADJUSTMENT PROCEDURE
1.
Loosen back door striker mounting bolts.
2.
Loosen back door hinge mounting nuts (back door side).
3.
Adjust back door using back door striker and back door hinge to the specified value, as shown in the fol-
lowing table.
4.
After adjustment tighten back door striker mounting bolts and back door hinge mounting nuts (back door
side) to the specified torque.
5.
Screw bumper rubber (upper) into the stopper position (A), and
then loosen by a half turn.
6.
Screw bumper rubber (lower) into the end position of threads.
CAUTION:
After installation, apply touch-up paint (the body color) onto the head of back door hinge mounting
nuts.
BACK DOOR STRIKER ADJUSTMENT
Adjust back door striker so that it becomes parallel with back door lock insertion direction.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and Installation
INFOID:0000000009754069
REMOVAL
1.
Remove luggage rear plate. Refer to
INT-35, "LUGGAGE REAR PLATE : Removal and Installation"
2.
Remove TORX bolts, and then remove back door striker.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-152, "BACK DOOR ASSEMBLY :
BACK DOOR HINGE
BACK DOOR HINGE : Removal and Installation
INFOID:0000000009754070
REMOVAL
1.
Remove back door assembly. Refer to
DLK-149, "BACK DOOR ASSEMBLY : Removal and Installation"
2.
Remove back door hinge mounting nuts (body side), and then remove back door hinge.
INSTALLATION
Rear combination
lamp – Back door
glass
B – B
F
Clearance
2.8 – 7.2 (0.110 – 0.283)
<2.0 (0.079)
Rear bumper fas-
cia – Back door
C – C
G
Clearance
6.0 – 10.0 (0.236 – 0.394)
—
H
Surface height
(-2.5) – (+1.0) [(-0.098) – (+0.039)]
—
Portion
Standard
Difference
(LH/RH, MAX)
JMKIA5843ZZ
Revision: 2013 October
2014 JUKE
DLK-154
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, check back door open/close, lock/unlock operation.
• After installation, perform the fitting adjustment. Refer to
DLK-152, "BACK DOOR ASSEMBLY :
• Check back door hinge rotating part for poor lubrication. If
necessary, apply body grease.
BACK DOOR STAY
BACK DOOR STAY : Removal and Installation
INFOID:0000000009754071
REMOVAL
1.
Remove luggage side upper finisher and rear pillar cap. Refer to
INT-36, "LUGGAGE SIDE UPPER FIN-
ISHER : Removal and Installation"
.
2.
Support the back door with the suitable material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
3.
Remove back door stay mounting bolts (body side).
4.
Remove the metal clip (3) located on the connection between
the back door stay (1) and the stud ball (2) (back door side) by
using a flat-bladed screwdriver (A).
CAUTION:
Be careful not to damage painted surface.
5.
Remove back door stay (back door side).
6.
Remove mounting bolts, and then remove back door stay lower bracket.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• After installation, check back door open/close, lock/unlock operation.
JMKIA5659ZZ
JMKIA2255ZZ
Revision: 2013 October
2014 JUKE
BACK DOOR
DLK-155
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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BACK DOOR STAY : Disposal
INFOID:0000000009754072
1.
Fix back door stay (1) using a vise (C).
2.
Using hacksaw (A) slowly make 2 holes in the back door stay, in
numerical order as shown in the figure.
CAUTION:
• When cutting a hole on back door stay, always cover a
hacksaw using a shop cloth (B) to avoid scattering metal
fragments or oil.
• Wear eye protection (safety glasses).
• Wear gloves.
BACK DOOR WEATHER-STRIP
BACK DOOR WEATHER-STRIP : Removal and Installation
INFOID:0000000009754073
REMOVAL
Pull up and remove engagement with body from weather-strip joint.
CAUTION:
Never pull strongly on weather-strip.
INSTALLATION
1.
Working from the upper section, align weather-strip center mark with vehicle center position mark and
install weather-strip onto the vehicle.
2.
For the lower section, insert pad (A) into weather-strip (1), and
then fix the connection point.
JMKIA3336ZZ
A:
20 mm (0.787 in)
B:
Cut at the groove.
JMKIA3609ZZ
JMKIA5661ZZ
Revision: 2013 October
2014 JUKE
DLK-156
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR
3.
Align the connecting point (B) of weather-strip (2) to the center
(A) of striker (1), and then install as shown in the figure.
4.
Pull weather-strip gently to ensure that there is no loose section.
NOTE:
Check that weather-strip fits tightly in each corner and luggage rear plate.
JMKIA5662ZZ
Revision: 2013 October
2014 JUKE
HOOD LOCK
DLK-157
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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HOOD LOCK
Exploded View
INFOID:0000000009754074
HOOD LOCK
HOOD LOCK : Removal and Installation
INFOID:0000000009754075
REMOVAL
1.
Remove front center grille. Refer to
EXT-23, "Removal and Installation"
2.
Remove crash zone sensor. Refer to
SR-23, "Removal and Installation"
.
3.
Remove hood lock assembly mounting bolts, and then remove hood lock assembly.
4.
Disconnect hood lock control cable assembly (2) from hood lock
assembly (1).
INSTALLATION
1.
Hood lock control cable assembly
2.
Hood lock assembly
: Clip
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5899GB
JMKIA5900ZZ
Revision: 2013 October
2014 JUKE
DLK-158
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
HOOD LOCK
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check that hood lock control cable is properly engaged with hood lock.
• After installation, perform hood fitting adjustment. Refer to
DLK-129, "HOOD ASSEMBLY : Adjust-
• After installation, perform hood lock control inspection. Refer to
.
HOOD LOCK CONTROL CABLE
HOOD LOCK CONTROL CABLE : Removal and Installation
INFOID:0000000009754076
REMOVAL
1.
Disconnect hood lock control cable assembly from hood lock assembly.
2.
Remove fender protector (LH). Refer to
EXT-27, "Removal and Installation"
.
3.
Remove hood lock cable clip.
4.
Remove hood lock control cable assembly of instrument lower
panel (LH), and then remove fuel filler lid opener cable (2) from
fuel filler lid opener lever (1).
5.
Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, never to damage (peeling) the outside of hood lock control cable.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never to bend cable too much, keeping the radius 100 mm (3.937 in) or more.
• Check that cable is not offset from the positioning grommet,
and apply the sealant to the grommet (at * mark) properly.
• Check that hood lock control cable is properly engaged with hood lock.
• After installation, perform hood fitting adjustment. Refer to
DLK-129, "HOOD ASSEMBLY : Adjust-
• After installation, perform hood lock control inspection. Refer to
.
Inspection
INFOID:0000000009754077
NOTE:
If the hood lock cable is bent or deformed, replace it.
1.
Check that secondary latch is securely engaged with securely striker from the dead load of the hood
assembly.
JMKIA5901ZZ
PIIB5801E
Revision: 2013 October
2014 JUKE
HOOD LOCK
DLK-159
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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2.
Check that primary latch is securely engaged with primary striker when hood assembly is closed [free-fall
from approximately 200 mm (7.874 in) height].
CAUTION:
Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.
3.
While operating the hood opener carefully, check that the front end of the hood is lifted by approximately
20 mm (0.787 in) (A). Also, check that the hood opener returns to the original position.
4.
Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in)] (B).
5.
Check the hood lock lubrication condition. If necessary, apply
body grease to hood lock.
1.
Primary striker
2.
Primary latch
3.
Secondary latch
4.
Secondary striker
: Grease up point
JMKIA5673ZZ
JMKIA5674ZZ
Revision: 2013 October
2014 JUKE
DLK-160
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
FRONT DOOR LOCK
FRONT DOOR LOCK
Exploded View
INFOID:0000000009754078
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000009754079
REMOVAL
1.
Remove front door glass and front door lower sash (rear). Refer to
GW-17, "Removal and Installation"
.
2.
Remove inside handle. Refer to
DLK-161, "INSIDE HANDLE : Removal and Installation"
.
3.
Disengage inside handle cable and lock knob cable from cable clip.
4.
Remove outside handle bracket. Refer to
DLK-161, "OUTSIDE HANDLE : Removal and Installation"
5.
Remove door lock assembly TORX bolts.
6.
Disconnect door lock actuator connector, and then remove door lock assembly.
1.
Door key cylinder assembly (driver
side)
Outside handle escutcheon (passen-
ger side)
2.
Rear gasket
3.
Outside handle bracket
4.
TORX bolt
5.
Key rod (driver side)
6.
Door lock assembly
7.
Inside handle
8.
Outside handle
9.
Front gasket
10. Cable clip
: Pawl
: Vehicle front
: Do not reuse
: N·m (kg-m, in-lb)
: Body grease
JMKIA5883GB
Revision: 2013 October
2014 JUKE
FRONT DOOR LOCK
DLK-161
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
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INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.
• Check door lock cable is properly engaged with outside handle bracket.
• Check door lock assembly for poor lubrication. Apply body
grease to door lock if necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000009754080
REMOVAL
1.
Remove front door finisher. Refer to
INT-13, "Removal and Installation"
2.
Remove inside handle mounting bolt (A).
3.
Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.
4.
Disengage inside handle cable (3) and lock knob cable (2), and
then remove inside handle (1).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000009754081
REMOVAL
1.
Fully close the front door glass.
2.
Remove front door finisher. Refer to
INT-13, "Removal and Installation"
: Grease up point
JMKIA5892ZZ
: Vehicle front
JMKIA5884ZZ
JMKIA5885ZZ
Revision: 2013 October
2014 JUKE
DLK-162
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
FRONT DOOR LOCK
3.
Remove sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.
4.
Disengage lock holder (1), and then separate key rod (3) from
door lock assembly (2).(Driver side)
5.
Disconnect harness connector of door antenna (1) and door
request switch (2) and remove harness clamp (3).
6.
Remove grommet (1) of door side. Loosen, through grommet
hole, TORX bolt (2) that fixes door lock cylinder. (For passenger
side, TORX bolt fixes outside handle escutcheon.)
7.
While pulling outside handle, remove door key cylinder assem-
bly (diver side) or outside handle escutcheon (passenger side).
JMKIA5886ZZ
: Vehicle front
JMKIA5887ZZ
JMKIA5888ZZ
JMKIA0560ZZ
Revision: 2013 October
2014 JUKE
FRONT DOOR LOCK
DLK-163
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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8.
While pulling outside handle (1), slide toward rear of vehicle to
remove outside handle.
9.
Remove front gasket (1) and rear gasket (2).
10. Slide outside handle bracket toward rear of vehicle to remove.
11. Disconnect outside handle cable (1) from outside handle bracket
(2).
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• When installing key rod, rotate key rod holder until a click is felt.
• Check that door lock cables are normally engaged with inside handle and outside handle.
• After installation, check door open/close, and lock/unlock operation.
JMKIA0524ZZ
: Vehicle front
JMKIA5889ZZ
: Vehicle front
JMKIA5890ZZ
JMKIA5891ZZ
Revision: 2013 October
2014 JUKE
DLK-164
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR LOCK
REAR DOOR LOCK
Exploded View
INFOID:0000000009754082
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000009754083
REMOVAL
1.
Remove rear door glass and rear door lower sash (rear). Refer to
GW-21, "Removal and Installation"
.
2.
Remove inside handle. Refer to
DLK-165, "INSIDE HANDLE : Removal and Installation"
.
3.
Remove outside handle. Refer to
DLK-165, "OUTSIDE HANDLE : Removal and Installation"
.
4.
Remove door lock assembly TORX bolts.
5.
Disconnect door lock actuator connector, and then remove door lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.
1.
Outside handle assembly
2.
Rear door sealing screen
3.
Door lock assembly
4.
TORX bolt
5.
Inside handle
: Clip
: Pawl
: Vehicle front
: Do not reuse
: N·m (kg-m, in-lb)
: Body grease
JMKIA5893GB
Revision: 2013 October
2014 JUKE
REAR DOOR LOCK
DLK-165
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
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DLK
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• Check door lock assembly for poor lubrication. Apply body
grease to door lock if necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000009754084
REMOVAL
1.
Remove rear door finisher. Refer to
INT-16, "Removal and Installation"
.
2.
Remove upper side of sealing screen.
NOTE:
Cut the butyl tape so that some parts of the butyl tape do not remain on the sealing screen, if the sealing
screen is reused.
3.
Remove inside handle mounting bolt (A).
4.
Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.
5.
Disengage inside handle cable (3) and lock knob cable (2), and
then remove inside handle (1).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000009754085
REMOVAL
1.
Remove rear door finisher and rear door corner cover inner. Refer to
INT-16, "Removal and Installation"
2.
Remove rear door sealing screen.
: Grease up point
JMKIA5892ZZ
: Vehicle front
JMKIA5884ZZ
JMKIA5885ZZ
Revision: 2013 October
2014 JUKE
DLK-166
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR LOCK
3.
Rotate stopper (1) upward.
4.
Disengage outside handle cable (2), and then remove outside
handle cable from outside handle assembly (3).
5.
Remove outside handle assembly mounting bolts (A).
6.
Disengage mounting clips using a remover tool (A), and then
remove outside handle assembly.
CAUTION:
Apply protective tape (B) on the door panel to protect the
painted surface from damage.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse rear door sealing screen. Always replace it with a new one when it is removed.
When installing rear door sealing screen, install it according to the following procedure.
- Put lower portion of rear door sealing screen (1) into inside of
door panel (2).
- Perform positioning according to the following procedure,
and then install rear door sealing screen.
• Align upper portion of rear door sealing screen to hole (A) of
door panel as shown in the figure.
• Align hole of rear door sealing screen to edge (B) of door
panel as shown in the figure.
• Be careful to position outside handle cable normally when installing it. For details, refer to
.
• Check door open/close, lock/unlock operation after installation.
JMKIA5894ZZ
JMKIA5895ZZ
: Clip
JMKIA5896ZZ
JMKIA5897ZZ
Revision: 2013 October
2014 JUKE
BACK DOOR LOCK
DLK-167
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G
H
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L
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A
B
DLK
N
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BACK DOOR LOCK
Exploded View
INFOID:0000000009754086
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000009754087
REMOVAL
1.
Remove the back door lower finisher. Refer to
INT-39, "BACK DOOR LOWER FINISHER : Removal and
.
2.
Remove back door lock assembly mounting bolts.
3.
Disconnect back door lock connector, and then remove back door lock assembly.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
After installation, check back door open/close, and lock/unlock operation.
EMERGENCY LEVER
EMERGENCY LEVER : Unlock procedures
INFOID:0000000009754088
UNLOCK PROCEDURES
NOTE:
If back door lock cannot be unlocked due to a malfunction or battery discharge, follow the procedures to
unlock back door.
1.
Remove emergency lid. Refer to
INT-40, "EMERGENCY LID : Removal and Installation"
.
1.
Back door lock assembly
2.
TORX bolt
3.
Back door striker
: Do not reuse
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5714GB
Revision: 2013 October
2014 JUKE
DLK-168
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR LOCK
2.
From inside the vehicle, rotate emergency lever toward lower
direction and unlock.
JMKIA5616ZZ
Revision: 2013 October
2014 JUKE
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