Juke F15 (2012 year). Service Repair Manual — part 45

BRM-40

< REMOVAL AND INSTALLATION >

BODY CONSTRUCTION

Rear Fender Hemming Process

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1.

A wheel arch is to be installed and hemmed over the left and right outer wheel houses.

2.

In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.

CAUTION:

Ensure that the area that is to be glued around the outer wheelhouse is undamaged or defaced.

PROCEDURE OF THE HEMMING PROCESS

• Peel off old bonding material on the surface of the outer wheel-

house and clean thoroughly.

• Peel off a primer coat in the specified area where new adhesive is

to be applied on rear fender (the replacing part).

• Apply new adhesive to both specified areas of the outer wheel-

house and rear fender.

• Attach rear fender to the body of the car, and weld the required

part except the hemming part.

• Bend the welded part starting from the center of the wheel arch

gradually with a hammer and a dolly. (Also hem the end of the
flange.)

• Hemming with a hammer is conducted to an approximate angle of

80 degrees.

• Starting from the center, hem the wheel arch gradually, using slight

back and forth motion with a hemming tool.

16. Front outrigger

17. Outer sill reinforcement

18. Plate nut

19. Inner center pillar

20. Center pillar reinforcement

21. Center pillar hinge brace

22. Center sill reinforcement

23. Inner sill extension

24. Inner rear wheelhouse

25. Outer rear wheelhouse

26. Rear roof rail brace

27. Inner rear pillar reinforcement

28. Rear fender extension

29. Inner rear pillar

30. Inner rear wheelhouse reinforce-

ment

31. Upper inner front pillar reinforcement

<Adhesive>

3M™ Automix™ Panel Bonding Adhe-
sive 08115 or equivalent

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BODY CONSTRUCTION

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• Seal up the area around the hemmed end of the flange.

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< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

REPLACEMENT OPERATIONS

Description

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• This section is prepared for technicians who have attained a high level of skill and experience in repairing

collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.

• Technicians are also encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the

original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-
tains additional information, including cautions and warnings, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repair.

• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not

apply in some regions or countries.

The symbols used in this section for welding operations are shown below.

Symbol marks

Description

2-spot welds

3-spot welds

MIG plug weld

For 3 panels plug weld method

MIG seam weld / Point weld

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REPLACEMENT OPERATIONS

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• Front pillar butt joint can be determined anywhere within shaded

area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle.

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above the inner front pillar cut
position.

• Prepare a cutting jig to make outer pillar easier to cut. Also, this will

permit the service part to be accurately cut at the joint position.

• An example of cutting operation using a cutting jig is as per the fol-

lowing.

1.

Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar

2.

Align cutting line with notch on jig. Clamp jig to pillar.

3.

Cut outer pillar along groove of jig (at position A).

4.

Remove jig and cut remaining portions.

5.

Cut inner pillar at position B in same manner.

PIIA0150E

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BRM-44

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

Radiator Core Support

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Hoodledge (RHD Models)

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Work after radiator core support is removed.

: Vehicle front

Replacement parts

z

Side radiator core support (LH Up-
per)

z

Side radiator core support (LH Low-
er)

z

Hoodledge connector (LH)

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REPLACEMENT OPERATIONS

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View B: Before installing hoodledge reinforcement

Hoodledge (LHD Models)

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Work after radiator core support is removed.

: Vehicle front

Replacement parts

z

Front strut housing (LH)

z

Hoodledge reinforcement (LH)

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BRM-46

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View B: Before installing hoodledge reinforcement

Hoodledge (RHD Models Partial Replacement)

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Work after radiator core support is removed.
Remove the welding points

″

f

″

for easier installation.

: Vehicle front

Replacement parts

z

Front strut housing (LH)

z

Hoodledge reinforcement (LH)

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REPLACEMENT OPERATIONS

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View B: Before installing hoodledge reinforcement

: Vehicle front

Replacement parts

z

Upper hoodledge (RH)

z

Lower front hoodledge (RH)

z

Hoodledge reinforcement (RH)

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BRM-48

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View D: Before installing hoodledge reinforcement

Hoodledge (LHD Models Partial Replacement)

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Work after radiator core support is removed.
Remove the welding points

″

f

″

for easier installation.

Unit: mm (in)

: Vehicle front

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REPLACEMENT OPERATIONS

BRM-49

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View B: Before installing hoodledge reinforcement

: Vehicle front

Replacement parts

z

Upper hoodledge (RH)

z

Lower front hoodledge (RH)

z

Hoodledge reinforcement (RH)

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BRM-50

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View D: Before installing hoodledge reinforcement

Front Side Member (2WD, RHD Models)

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Work after radiator core support and hoodledge are removed.

Unit: mm (in)

: Vehicle front

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REPLACEMENT OPERATIONS

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: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Front side member assembly (LH)

z

Front suspension mounting bracket
(LH Front)

z

Engine mounting reinforcement

z

Front side member reinforcement
assembly

z

Tie down hook reinforcement

z

Front side member closing plate as-
sembly (LH)

z

Front towing hook reinforcement

z

Add on frame bracket (LH)

z

Front tie down hook

z

Sensor harness bracket (LH)

z

Front brake hose bracket (LH)

z

Front suspension mounting bracket
(LH Rear)

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BRM-52

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View G: Before installing front suspension mounting bracket (Rear)

: Vehicle front

: Weld the parts onto the back of the component part.

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REPLACEMENT OPERATIONS

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View M: Before installing front suspension mounting bracket (Rear)

Front Side Member (2WD, LHD Models)

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Work after radiator core support and hoodledge are removed.

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA2162GB

BRM-54

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Front side member assembly (LH)

z

Front suspension mounting bracket
(LH Front)

z

Engine mounting reinforcement

z

Front side member reinforcement
assembly

z

Tie down hook reinforcement

z

Front side member closing plate as-
sembly (LH)

z

Front towing hook reinforcement

z

Add on frame bracket

z

Front tie down hook

z

Sensor harness bracket (LH)

z

Front brake hose bracket (LH)

z

Front suspension mounting bracket
(LH Rear)

JSKIA2160ZZ

REPLACEMENT OPERATIONS

BRM-55

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View G: Before installing front suspension mounting bracket (Rear)

: Vehicle front

: Weld the parts onto the back of the component part.

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