Juke F15 (2012 year). Service Repair Manual — part 43

BRM-8

< PRECAUTION >

REPAIRING HIGH STRENGTH STEEL

• The panel surfaces must fit flush to each other, leaving no

gaps.

• Follow the specifications for the proper welding pitch.

Unit: mm (in)

Handling of Ultra High Strength Steel Plate Parts

INFOID:0000000006482810

PROHIBITION OF CUT AND CONNECTION

Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high
strength steel plate (ultra high strength steel plate).
The front floor assembly must be replaced if this part is damaged.

PIIA0147E

Thickness (T)

Minimum pitch (L)

0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)

10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more

JSKIA0781ZZ

REPAIRING MATERIAL

BRM-9

< PREPARATION >

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PREPARATION

REPAIRING MATERIAL

Foam Repair

INFOID:0000000006482811

During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.

URETHANE FOAM APPLICATIONS

Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.

Read instructions on product for fill procedures.

Example of foaming agent filling operation procedure

1.

Fill procedures after installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating form insulator and foam material.

c.

Install service part.

d.

Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.

2.

Fill procedures before installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating foam insulator and foam material.

c.

Fill foam material on wheelhouse outer side.

<Urethane foam for foaming agent>

3M™ Automix™ Flexible Foam 08463 or equiva-
lent

1.

Urethane foam

A.

Nozzle insert hole

: Vehicle front

JSKIA0129GB

BRM-10

< PREPARATION >

REPAIRING MATERIAL

NOTE:
Fill enough to close gap with service part while avoiding flange
area.

d.

Install service part.
NOTE:
Refer to label for information on working times.

1.

Urethane foam

A.

Fill while avoiding flange area

: Vehicle front

JSKIA0130GB

BODY COMPONENT PARTS

BRM-11

< PREPARATION >

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BODY COMPONENT PARTS

Underbody Component Parts (2WD Models)

INFOID:0000000006482812

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2127ZZ

BRM-12

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

No.

Parts name

Tensile strength

(MPa)

Both sided anti-corrosive

precoated steel sections

1.

Center front floor

500

×

2.

Front floor (RH & LH)

750

×

3.

Inner sill (RH & LH)

590

×

4.

Cowl top assembly

Under 440

×

5.

Cowl top

Under 440

×

6.

Upper dash

Under 440

×

7.

Side dash (RH & LH)

590

×

8.

Lower dash

a.

T=1.4 mm
(0.055 in)

980

caution

×

9.

Lower dash crossmember

780

×

10.

Front strut housing (RH & LH)

590

×

11.

Hoodledge reinforcement (RH & LH)

Under 440

×

12.

Hoodledge connector (RH & LH)

Under 440

×

13.

Side radiator core support (RH & LH Upper)

Under 440

×

14.

Side radiator core support (RH & LH Lower)

Under 440

×

15.

Front suspension mounting bracket (RH & LH Front)

Under 440

×

16.

Front side member assembly (RH & LH)

780

×

17.

Engine mounting member bracket

440

×

18.

Engine mounting reinforcement

Under 440

×

19.

Front side member reinforcement assembly

780

—

20.

Tie down hook reinforcement

Under 440

×

21.

Front towing hook reinforcement

Under 440

×

22.

Add on frame bracket (RH & LH)

Under 440

×

23.

Front side member closing plate assembly (RH & LH)

560

×

24.

Front tie down hook

Under 440

—

25.

Sensor harness bracket (RH & LH)

Under 440

×

26.

Front brake hose bracket (RH & LH)

Under 440

×

27.

Front suspension mounting bracket (RH & LH Rear)

445

×

28.

Rear crossmember center assembly

780

×

29.

Rear seat crossmember

Under 440

×

30.

Rear floor front

Under 440

×

31.

Rear side member (RH & LH)

590

×

32.

Rear side member extension (RH & LH)

445

×

33.

Upper rear seat crossmember

Under 440

—

34.

Muffler mounting bracket

Under 440

×

35.

Rear floor side (RH & LH)

Under 440

—

36.

Rear floor rear

Under 440

×

37.

Rear towing hook bracket

Under 440

×

38.

Spare tire clamp bracket

Under 440

—

BODY COMPONENT PARTS

BRM-13

< PREPARATION >

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Underbody Component Parts (4WD Models)

INFOID:0000000006482813

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2128ZZ

BRM-14

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

No.

Parts name

Tensile strength

(MPa)

Both sided anti-corrosive

precoated steel sections

1.

Center front floor

590

×

2.

Front floor (RH & LH)

a.

T=1.8mm
(0.071 in)

980

caution

×

3.

Inner sill (RH & LH)

590

×

4.

Inner cowl top

Under 440

×

5.

Upper dash

Under 440

×

6.

Side dash (RH & LH)

590

×

7.

Lower dash

b.

T=1.4mm
(0.055 in)

980

caution

×

8.

Lower dash crossmember

780

×

9.

Front strut housing (RH & LH)

590

×

10.

Lower front hoodledge (RH & LH)

Under 440

×

11.

Upper hoodledge (RH & LH)

Under 440

×

12.

Hoodledge reinforcement (RH & LH)

Under 440

×

13.

Hoodledge connector (RH & LH)

Under 440

×

14.

Side radiator core support (RH & LH Upper)

Under 440

×

15.

Side radiator core support (RH & LH Lower)

Under 440

×

16.

Front side member closing plate assembly (RH & LH)

590

×

17.

Add on frame bracket (RH & LH)

Under 440

×

18.

Front side member assembly (RH & LH)

590

×

19.

Front suspension mounting bracket (RH & LH Front)

440

×

20.

Front suspension mounting bracket (RH & LH Rear)

Under 440

×

21.

Rear seat crossmember

440

×

22.

Rear crossmember center assembly

590

×

23.

7th crossmember

Under 440

×

24.

Rear side member

780

×

25.

Rear side member extension (RH & LH)

590

×

26.

Rear floor front extension

Under 440

×

27.

Rear floor front

Under 440

×

28.

Rear floor belt anchor reinforcement

590

×

29.

Upper rear seat crossmember

440

—

30.

Canister bracket

Under 440

×

31.

Rear floor rear

Under 440

×

32.

Rear floor side (RH & LH)

Under 440

×

33.

Spare tire clamp bracket

Under 440

—

34.

Jack mounting bracket

Under 440

—

BODY COMPONENT PARTS

BRM-15

< PREPARATION >

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Body Component Parts (2WD Models)

INFOID:0000000006482814

A. Right

side

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2129ZZ

BRM-16

< PREPARATION >

BODY COMPONENT PARTS

No.

Parts name

Tensile strength

(MPa)

Both sided anti-corrosive

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

Under 440

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Outer side roof rail reinforcement (RH & LH)

590

—

9.

Lower center pillar brace (RH & LH)

590

—

10.

Front pillar brace (RH & LH)

590

—

11.

Lower front pillar hinge brace (RH & LH)

590

—

12.

Outer front side body (RH & LH)

Under 440

×

13.

Front fender bracket assembly (RH & LH)

Under 440

×

14.

Outer sill reinforcement (RH & LH)

780

×

15.

Outer sill (RH & LH)

Under 440

×

16.

Front door (RH & LH)

Under 440

×

17.

Outer front door panel (RH & LH)

Under 440

×

18.

Rear door (RH & LH)

Under 440

×

19.

Outer rear door panel (RH & LH)

Under 440

×

20.

Inner rear pillar reinforcement (RH & LH)

450

—

21.

Rear pillar reinforcement (RH & LH)

Under 440

—

22.

Inner rear pillar (RH & LH)

Under 440

—

23.

Inner rear wheelhouse (RH & LH)

450

×

24.

Outer rear wheelhouse (RH & LH)

Under 440

×

25.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

26.

Roof

Under 440

—

27.

Front roof rail

780

—

28.

Roof bow No.1

Under 440

—

29.

Roof bow No.2

590

—

30.

Roof bow No.3

Under 440

—

31.

Rear roof rail

Under 440

—

32.

Rear fender (RH & LH)

Under 440

×

33.

Rear fender extension (RH & LH)

Under 440

—

34.

Rear fender corner (RH & LH)

Under 440

×

35.

Striker retainer (RH & LH)

Under 440

—

36.

Fuel filler base

Under 440

—

37.

Fuel filler lid

Under 440

×

38.

Back door

Under 440

×

39.

Upper rear panel

Under 440

×

40.

Upper rear bumper retainer

Under 440

×

41.

Rear side bumper bracket

Under 440

×

BODY COMPONENT PARTS

BRM-17

< PREPARATION >

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NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

42.

Rear bumper stay (RH & LH)

590

×

43.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

No.

Parts name

Tensile strength

(MPa)

Both sided anti-corrosive

precoated steel sections

BRM-18

< PREPARATION >

BODY COMPONENT PARTS

Body Component Parts (4WD Models)

INFOID:0000000006482815

A. Right

side

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

JSKIA2130ZZ

BODY COMPONENT PARTS

BRM-19

< PREPARATION >

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No.

Parts name

Tensile strength

(MPa)

Both sided anti-corrosive

precoated steel sections

1.

Hood

Under 440

×

2.

Inner center front bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

3.

Front side member front assembly (RH & LH)

590

×

4.

Front fender (RH & LH)

Under 440

×

5.

Inner side roof rail (RH & LH)

590

—

6.

Upper inner front pillar (RH & LH)

780

—

7.

Inner center pillar (RH & LH)

590

×

8.

Side body assembly (RH & LH)

Refer to No.9–15

9.

Outer side roof rail reinforcement (RH & LH)

590

—

10.

Lower center pillar brace (RH & LH)

590

—

11.

Front pillar brace (RH & LH)

590

—

12.

Lower front pillar hinge brace (RH & LH)

590

—

13.

Outer front side body (RH & LH)

Under 440

×

14.

Front fender bracket assembly (RH & LH)

Under 440

×

15.

Outer sill reinforcement (RH & LH)

780

×

16.

Outer sill (RH & LH)

Under 440

×

17.

Front door (RH & LH)

Under 440

×

18.

Outer front door panel (RH & LH)

Under 440

×

19.

Rear door (RH & LH)

Under 440

×

20.

Outer rear door panel (RH & LH)

Under 440

×

21.

Inner rear pillar reinforcement (RH & LH)

440

—

22.

Rear pillar reinforcement (RH & LH)

Under 440

—

23.

Inner rear pillar (RH & LH)

Under 440

—

24.

Inner rear wheelhouse (RH & LH)

440

×

25.

Outer rear wheelhouse (RH & LH)

Under 440

×

26.

Outer rear wheelhouse extension (RH & LH)

Under 440

×

27.

Roof

Under 440

—

28.

Front roof rail

780

—

29.

Roof bow No.1

Under 440

—

30.

Roof bow No.2

590

—

31.

Roof bow No.3

Under 440

—

32.

Rear roof rail

Under 440

—

33.

Rear fender (RH & LH)

Under 440

×

34.

Rear fender extension (RH & LH)

Under 440

—

35.

Rear fender corner (RH & LH)

Under 440

×

36.

Fuel filler lid

Under 440

×

37.

Back door

Under 440

×

38.

Upper rear panel

Under 440

×

39.

Upper rear bumper retainer

Under 440

×

40.

Rear side bumper bracket

Under 440

×

41.

Rear bumper stay (RH & LH)

440

×

42.

Inner center rear bumper reinforcement

T=1.2 mm
(0.047 in)

1310

caution

—

BRM-20

< PREPARATION >

BODY COMPONENT PARTS

NOTE:

• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

• Tensile strength column shows the largest strength value of a part in the component part.

CORROSION PROTECTION

BRM-21

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

CORROSION PROTECTION

Description

INFOID:0000000006482816

To provide improved corrosion prevention, the following anti-corrosive measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is necessary to use the same anti-cor-
rosive measures.

ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)

To improve repairability and corrosion resistance, a new type of anti-
corrosive precoated steel sheet has been adopted replacing conven-
tional zinc-coated steel sheet.
Galvannealed steel is electroplated and heated to form Zinc-iron
alloy, which provides excellent and long term corrosion resistance
with cationic electrodeposition primer.

Nissan Genuine Service Parts are fabricated from galvannealed steel. Therefore, it is recommended that
GENUINE NISSAN PARTS or equivalent be used for panel replacement to maintain the anti-corrosive perfor-
mance built into the vehicle at the factory.

PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER

A phosphate coating treatment and a cationic electrodeposition
primer, which provide excellent corrosion protection, are employed
on all body components.

CAUTION:

Confine paint removal during welding operations to an absolute
minimum.

Nissan Genuine Service Parts are also treated in the same manner. Therefore, it is recommended that GENU-
INE NISSAN PARTS or an equivalent be used for panel replacement to maintain anti-corrosive performance
built into the vehicle at the factory.

Anti-corrosive Wax

INFOID:0000000006482817

To improve corrosion resistance, anti-corrosive wax is applied inside the body sill and inside other closed sec-
tions. Accordingly, when replacing these parts, be sure to apply anti-corrosive wax to the appropriate areas of
the new parts. Select an excellent anti-corrosive wax which will penetrate after application and has a long shelf
life.

DOOR

SIIA2294E

PIIA0095E

BRM-22

< REMOVAL AND INSTALLATION >

CORROSION PROTECTION

Undercoating (2WD Models)

INFOID:0000000006482821

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1.

Never apply undercoating to any place unless specified (such as the areas above the muffler and three-
way catalyst that are subjected to heat).

2.

Never undercoat the exhaust pipe or other parts that become hot.

3.

Never undercoat rotating parts.

4.

Apply bitumen wax after applying undercoating.

5.

After putting seal on the vehicle, put undercoating on it.

B.

Nozzle insert hole

Unit: mm (in)

: Anti-corrosive wax coated portions

JSKIA2131ZZ

CORROSION PROTECTION

BRM-23

< REMOVAL AND INSTALLATION >

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Undercoating (4WD Models)

INFOID:0000000006482822

The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust resistant, soundproof, vibration-proof, shock-resistant, adhesive, and durable.

PRECAUTIONS IN UNDERCOATING

1.

Never apply undercoating to any place unless specified (such as the areas above the muffler and three-
way catalyst that are subjected to heat).

2.

Never undercoat the exhaust pipe or other parts that become hot.

3.

Never undercoat rotating parts.

4.

Apply bitumen wax after applying undercoating.

5.

After putting seal on the vehicle, put undercoating on it.

: Undercoated areas

: Sealed portions

JSKIA2132ZZ