Nissan Versa Sedan. Manual — part 783
TM-38
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base.
CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch
housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and
transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number
: KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
TRANSAXLE ASSEMBLY
TM-39
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
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31. Remove differential side bearing outer races (1) from clutch
housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air
breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin (
) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt (
), and then remove bushing, spring, and gear
catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts (
), and then remove control shaft (1) from tran-
saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
42. Expand snap rings (1) and remove input shaft rear bearing and
mainshaft rear bearing from transaxle case, using Tool (A).
43. Remove snap rings from transaxle case.
44. Remove check balls (2) from transaxle case.
Assembly
INFOID:0000000009267798
1. Install snap rings (1) along transaxle case groove so that notch
mates with housing as shown.
CAUTION:
• Do not reuse snap rings.
• Check snap ring installation direction.
• Be sure to align notch with housing.
2. Expand snap rings (1) and install input shaft rear bearing and
mainshaft rear bearing to transaxle case, using Tool (A).
CAUTION:
Check that snap ring is correctly installed within bearing
groove.
3. Install check balls (2) to transaxle case.
4. Install bushings (1) until they reach transaxle case, using suit-
able tool (A).
CAUTION:
Do not reuse bushings.
5. Apply gear oil to O-ring, and then install it to control shaft.
CAUTION:
Do not reuse O-ring.
Tool number
: ST35300000 ( — )
PCIB1535E
PCIB1547E
Tool number
: ST35300000 ( — )
PCIB1548E
JPDIC0636ZZ
TRANSAXLE ASSEMBLY
TM-41
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
6. Install control shaft (1) to transaxle case, and tighten bolts (
)
to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin (
)
to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and
then tighten bolt (
) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case.
CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air
breather inner tube.
CAUTION:
Check air breather inner tube for twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B)
: Transaxle case side
(C)
: Clutch housing side
Dimension (L
1
)
: 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2)
: 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number
: KV32500QAA ( — )
JPDIC0401ZZ
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