Nissan Versa Sedan. Manual — part 782
TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000009267797
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring.
CAUTION:
Remove in direction of input shaft (
) as shown. Rear
housing oil channel is inserted to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position.
NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1.
Differential side bearing outer race
2.
Differential side bearing
3.
Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
TRANSAXLE ASSEMBLY
TM-35
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
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A
B
TM
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5. Remove 5th-reverse shift fork (1) and 5th-reverse coupling
sleeve.
a. Remove retaining pin from 5th-reverse shift fork, using a suit-
able tool (A).
b. Press 5th-reverse shift fork, shift to 5th, and then engage it with
3rd gear.
c. Remove bolt (B).
d. Remove nut (C) and lock washer.
CAUTION:
• Do not reuse nut.
• Do not use an impact wrench for removal. Gears may be
damaged.
e. Remove 5th-reverse shift fork and 5th-reverse coupling sleeve from 5th-reverse synchronizer hub.
6. Remove 5th-reverse synchronizer hub from input shaft, using a
suitable tool.
CAUTION:
Set claw of suitable tool to the wider side of the hub when
setting the suitable tool in 5th-reverse synchronizer hub.
7. Remove synchronizer levers, 5th-reverse baulk ring, 5th input
gear, bushing, and adapter plate from input shaft.
8. Remove 5th main gear from mainshaft, using Tools.
9. Remove position switch from transaxle case.
JPDIC0532ZZ
PCIB1526E
Tool number
(A): KV32300QAC ( — )
(B): KV32300QAD ( — )
PCIB1527E
PCIB1627E
TM-36
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts (
).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse
gear (2).
b. Press gear portion of reverse gear down, and then remove 5th-
reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2), and input shaft assembly (3).
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c.
Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi-
tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and
input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins (
) from clutch housing.
JPDIC0610ZZ
PCIB1529E
PCIB1530E
PCIB1531E
JPDIC0534ZZ
TRANSAXLE ASSEMBLY
TM-37
< UNIT DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
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P
18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.
23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.
25. Remove plug (1) from clutch housing (2).
• (C): Plug
• (D): 15 mm (0.59 in)
• (E): 45 mm (1.77 in)
• (F): 95 mm (3.74 in) or more
• (G): 4 mm (0.16 in)
a. Install suitable tool (A) and (B) to the holes of clutch housing as
shown.
b. While pressing the suitable tool (A) and (B) in the direction of the
arrows shown, remove plug from clutch housing.
PCIB1532E
MCIB0033E
PCIB1533E
AWDIA0946ZZ
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