Nissan Almera Tino V10 (2001 year). Manual — part 180
SMT804BA
SMT472C
1.
Press on 1st main gear, 1st synchronizer cone, inner & outer
baulk rings and 1st & 2nd synchronizer hub.
Refer to the illustration for step 3.
+
Pay attention to direction of 1st & 2nd synchronizer hub.
2.
Select proper snap ring of 1st & 2nd synchronizer hub to mini-
mize clearance of groove and then install it.
Allowable clearance of groove:
0 - 0.1 mm (0 - 0.004 in)
Snap ring of 1st & 2nd synchronizer hub:
Refer to SDS, MT-98.
SMT805B
3.
Install 2nd synchronizer cone, inner & outer baulk rings. Insert
springs and 1st & 2nd coupling sleeve.
4.
Install 2nd main gear.
+
Ensure four protrusions of 2nd synchronizer cone are set in
holes of 2nd main gear.
SMT600CA
5.
Press on 3rd main gear.
6.
Press on 4th main gear.
SMT473CA
7.
Press on 5th main gear.
8.
Select proper snap ring of 5th main gear to minimize clearance
of groove and then install it.
Allowable clearance of groove:
0 - 0.15 mm (0 - 0.0059 in)
Snap ring of 5th main gear:
Refer to SDS, MT-98.
REPAIR FOR COMPONENT PARTS
RS5F50A
Mainshaft and Gears (Cont’d)
MT-76
SMT059A
9.
Press on thrust washer and press on mainshaft rear bearing.
10. Press on mainshaft front bearing.
11. Measure
gear
end
play
as
a
final
check.
Refer
to
“DISASSEMBLY”, MT-73.
SMT744AA
Final Drive
DISASSEMBLY
NLMT0017
1.
Remove final gear.
2.
Remove speedometer drive gear by cutting it.
3.
Press out differential side bearings.
+
Be careful not to mix up the right and left bearings.
SMT612AA
4.
Drive out retaining pin and draw out pinion mate shaft.
5.
Remove pinion mate gears and side gears.
SMT083A
INSPECTION
NLMT0018
Gear, Washer, Shaft and Case
NLMT0018S01
+
Check mating surfaces of differential case, side gears and
pinion mate gears.
+
Check washers for wear.
SPD715
Bearings
NLMT0018S03
+
Make sure bearings roll freely and are free from noise, cracks,
pitting or wear.
+
When replacing taper roller bearing, replace outer and
inner race as a set.
REPAIR FOR COMPONENT PARTS
RS5F50A
Mainshaft and Gears (Cont’d)
MT-77
SMT062A
ASSEMBLY
NLMT0019
1.
Attach side gear thrust washers to side gears, then install pin-
ion mate washers and pinion mate gears in place.
SMT087A
2.
Insert pinion mate shaft.
+
When inserting, be careful not to damage pinion mate
thrust washers.
SMT610AH
3.
Measure clearance between side gear and differential case
with washers following the procedure below:
a.
Set Tool and dial indicator on side gear.
b.
Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
Clearance between side gear and differential case with
washers:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
c.
If not within specification, adjust clearance by changing thick-
ness of side gear thrust washers.
Differential side gear thrust washer:
Refer to SDS, MT-98.
SMT612AA
4.
Install retaining pin.
+
Make sure that retaining pin is flush with case.
REPAIR FOR COMPONENT PARTS
RS5F50A
Final Drive (Cont’d)
MT-78
SMT609A
5.
Install final gear.
6.
Install speedometer drive gear.
SMT648
7.
Press on differential side bearings.
SMT665C
Shift Control Components
INSPECTION
NLMT0020
+
Check contact surface and sliding surface for wear, scratches,
projections or other damage.
SMT030A
Case Components
REMOVAL AND INSTALLATION
NLMT0021
Input Shaft Oil Seal
NLMT0021S01
REPAIR FOR COMPONENT PARTS
RS5F50A
Final Drive (Cont’d)
MT-79
SMT031A
+
Apply multi-purpose grease to seal lip of oil seal before
installing.
SMT034A
Mainshaft Front Bearing Outer Race
NLMT0021S02
+
Extract the oil channel and remove the mainshaft front bear-
ing outer race.
Mainshaft Rear Bearing Outer Race
NLMT0021S03
Refer to “Mainshaft Bearing Preload”, MT-99.
Differential Side Bearing Outer Race
NLMT0021S04
Refer to “Input Shaft End Play and Differential Side Bearing
Preload”, MT-99.
REPAIR FOR COMPONENT PARTS
RS5F50A
Case Components (Cont’d)
MT-80
NLMT0022
Input Shaft End Play and Differential Side
Bearing Preload
NLMT0022S01
If any of the following parts are replaced, adjust input shaft end
play.
+
Input shaft
+
Input shaft bearing
+
Clutch housing
+
Transmission case
If any of the following parts are replaced, adjust differential side
bearing preload.
+
Differential case
+
Differential side bearing
+
Clutch housing
+
Transmission case
SMT132AA
1.
Remove differential side bearing outer race (transmission case
side) and shim(s).
SMT845B
2.
Reinstall differential side bearing outer race without shim(s).
3.
Install input shaft and final drive assembly on clutch housing.
4.
Install transmission case without input shaft bearing shim(s).
Then tighten it to the specified torque.
Refer to “Case Components”, MT-62.
SMT074A
5.
Using the following procedures, measure clearance between
bearings and transmission case.
DIFFERENTIAL SIDE
NLMT0022S0101
1.
Attach dial indicator. If clamp diameter of dial indicator is too
small or too large, attach dial indicator using a magnetic stand.
ADJUSTMENT
RS5F50A
Input Shaft End Play and Differential Side Bearing Preload
MT-81
SMT075AA
2.
Insert Tool all the way into differential side gear. Move Tool up
and down and measure dial indicator deflection.
SMT076A
INPUT SHAFT SIDE
NLMT0022S0102
1.
Set dial indicator on end of input shaft.
2.
Move input shaft up and down and measure dial indicator
deflection.
3.
Select shims with proper thickness with SDS table as a guide.
Refer to SDS, MT-101.
4.
Install selected differential side bearing adjusting shim and dif-
ferential side bearing outer race.
SMT475C
5.
Check differential side bearing turning torque.
a.
Install final drive assembly on clutch housing.
b.
Install transmission case on clutch housing.
+
Tighten transmission case fixing bolts to the specified
torque. Refer to “Case Components”, MT-62.
Mainshaft Bearing Preload
NLMT0022S02
If any of the following parts are replaced, adjust mainshaft bearing
preload.
+
Mainshaft
+
Mainshaft bearings
+
Clutch housing
+
Transmission case
SMT077AA
1.
Remove mainshaft rear bearing outer race and shim(s).
ADJUSTMENT
RS5F50A
Input Shaft End Play and Differential Side Bearing Preload (Cont’d)
MT-82
SMT644AA
2.
Reinstall mainshaft rear bearing outer race without shims.
3.
Clean mating surfaces of clutch housing and transmission
case with solvent.
4.
Install mainshaft and mainshaft front bearing outer race into
transmission case. Turn mainshaft while holding bearing outer
race so that bearings are properly seated.
SMT078A
SMT079A
5.
Put straightedge [width must be more than 50 mm (1.97 in)] on
transmission case, and measure the distance from upper sur-
face of straightedge to surface of the bearing outer race using
a depth micrometer.
+
Measure at three places on bearing outer race, and take
the average.
6.
Determine dimension A to be used by the following equation.
Dimension A = Width of straightedge − measured dis-
tance
7.
Measure the distance from mating surface of clutch housing to
portion with which mainshaft front bearing outer race is to be
mated.
+
Measure at three places on the portion, and take the aver-
age.
Dimension B = Measured distance
8.
Determine dimension C to be used by the following equation.
Dimension “C” = B − A
9.
Determine total thickness of shims with SDS table as a guide.
Mainshaft bearing adjusting shim:
Refer to SDS, MT-99.
10. Install selected mainshaft bearing adjusting shim and main-
shaft bearing outer race.
11. Check total turning torque after assembly — Refer to
“ASSEMBLY”, MT-84.
ADJUSTMENT
RS5F50A
Mainshaft Bearing Preload (Cont’d)
MT-83
NLMT0093
SMT029AA
1.
Install striking lever and striking rod.
SMT645AA
2.
Install selector and retaining pin.
SMT138A
3.
Install check ball and reverse check assembly.
+
Before installation, rotate striking rod as shown in the fig-
ure to avoid interference.
SAT601C
4.
Install final drive assembly.
5.
Install input shaft and mainshaft with 1st & 2nd shift fork
assembly.
+
Be careful not to damage input shaft oil seal.
SMT065A
6.
Install interlock balls and plunger.
ASSEMBLY
RS5F50A
MT-84
SMT066A
7.
Install 3rd & 4th shift fork and bracket, then install 3rd & 4th
fork rod, stopper ring and retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT067A
8.
Install interlock balls.
SMT666C
9.
Install 5th shift fork, then install fork rod, stopper ring and
retaining pin.
When installing stopper rings, use snap ring remover and
installer.
SMT018B
10. Install 5th & reverse check plug, spring and ball.
+
Apply sealant to bolt threads. Refer to “Shift Control
Components”, MT-64.
SMT201B
11. Install reverse lock spring on 5th & reverse bracket.
+
Pay attention to its direction.
ASSEMBLY
RS5F50A
MT-85
SMT667C
12. Install check ball and reverse lever spring on reverse lever
assembly.
+
Apply multi-purpose grease to check ball.
+
Pay attention to direction of reverse lever spring.
SMT668C
13. Install reverse lever assembly on clutch housing.
SMT669C
14. Install reverse arm shaft and retaining pin.
SMT670C
15. Hook reverse lock spring and reverse lever spring on reverse
lever assembly.
SMT671C
16. Mesh 4th gear, then install reverse idler gear and shaft.
+
Pay attention to direction of tapped hole.
ASSEMBLY
RS5F50A
MT-86
SMT070A
17. Place magnet on clutch housing.
SMT446C
18. If bearing preload of mainshaft was adjusted, install selected
shim(s) into transmission case.
+
To aid in installation of transmission case, place shift
selector in the 1st and 2nd shift bracket or between 1st
and 2nd bracket and 3rd and 4th bracket.
19. Apply sealant to mating surface of transmission case and
install it. Refer to “Case Components”, MT-62.
20. Install PNP switch.
SMT626D
21. Apply sealant to threads of check plugs. Install balls, springs
and plugs. Refer to “Shift Control Components”, MT-64.
22. After assembly, check that you can shift into each gear
smoothly.
SAT478EA
23. Measure total turning torque.
Total turning torque (New bearing):
8.8 - 21.6 N·m (90 - 220 kg-cm, 78 - 191 in-lb)
+
When old bearing is used again, preload will be slightly
less than the above. Make sure torque is close to the
specified range.
ASSEMBLY
RS5F50A
MT-87
General Specifications
NLMT0076
TRANSAXLE
NLMT0076S01
Applied model
QG18DE
Model code number
8E009
8E069
Transaxle model
RS5F70A
Number of speeds
5
Synchromesh type
Warner
Shift pattern
Gear ratio
1st
3.333
2nd
1.955
3rd
1.286
4th
0.926
5th
0.733
Reverse
3.214
Number of teeth
Input gear
1st
15
2nd
22
3rd
28
4th
41
5th
45
Rev.
14
Main gear
1st
50
2nd
43
3rd
36
4th
38
5th
33
Rev.
45
Reverse idler gear
37
Oil capacity
!
(Imp pt)
3.0 (5-1/4)
Oil level (Reference data)
mm (in)
56.5 - 61.0 (2.224 - 2.402)
Remarks
1st & 2nd double baulk ring type synchronizer
Reverse sub-gear
FINAL GEAR
NLMT0076S02
Engine
QG18DE
Transaxle model
RS5F70A
Final gear ratio
4.437
Number of teeth
Final gear/Pinion
71/16
Side gear/Pinion mate gear
14/10
SERVICE DATA AND SPECIFICATIONS (SDS)
RS5F70A
General Specifications
MT-88
Gear End Play
NLMT0077
Unit: mm (in)
Gear
End play
1st main gear
0.18 - 0.31 (0.0071 - 0.0122)
2nd main gear
5th main gear
Reverse main gear
3rd input gear
4th input gear
0.17 - 0.44 (0.0067 - 0.0173)
Clearance Coupling Sleeve
NLMT0094
1ST, 2ND, 3RD, 4TH, 5TH & REVERSE COUPLING SLEEVE
NLMT0094S01
Coupling sleeve
Length “L”
1st & 2nd
0 - 0.68 mm (0 - 0.0268 in)
3rd & 4th
0 - 0.95 mm (0 - 0.0374 in)
5th & Reverse
0 - 0.89 mm (0 - 0.0350 in)
Clearance Between Baulk Ring and Gear
NLMT0078
3RD, 4TH, 5TH, REVERSE BAULK RING
NLMT0078S01
Unit: mm (in)
Standard
Wear limit
3rd
0.90 - 1.45 (0.0354 - 0.0571)
0.7 (0.028)
4th
5th
Reverse
0.9 - 1.35 (0.0354 - 0.0531)
1ST AND 2ND DOUBLE BAULK RING
NLMT0078S02
Unit: mm (in)
SMT906D
Dimension
Standard
Wear limit
A
0.6 - 0.8 (0.024 - 0.031)
0.2 (0.008)
B
0.6 - 1.1 (0.024 - 0.043)
SERVICE DATA AND SPECIFICATIONS (SDS)
RS5F70A
Gear End Play
MT-89
Available Snap Rings
NLMT0079
SNAP RING
NLMT0079S01
End play
0.05 - 0.25 mm (0.0020 - 0.0098 in)
Thickness
mm (in)
Part number*
1.45 (0.0571)
32204-6J000
1.55 (0.0610)
32204-6J001
1.65 (0.0650)
32204-6J002
1.75 (0.0689)
32204-6J003
1.85 (0.0728)
32204-6J004
*: Always check with the parts department for the latest information.
Available C-rings
NLMT0080
4TH INPUT GEAR C-RING
NLMT0080S01
End play
0 - 0.06 mm (0 - 0.0024 in)
Thickness
mm (in)
Part number*
3.00 (0.1181)
32205-6J000
3.03 (0.1193)
32205-6J001
3.06 (0.1205)
32205-6J002
3.09 (0.1217)
32205-6J003
3.12 (0.1228)
32205-6J004
*: Always check with the parts department for the latest information.
5TH INPUT GEAR REAR C-RING
NLMT0080S02
End play
0 - 0.06 mm (0 - 0.0024 in)
Thickness
mm (in)
Part number*
2.59 (0.1020)
32205-6J005
2.62 (0.1031)
32205-6J006
2.65 (0.1043)
32205-6J007
2.68 (0.1055)
32205-6J008
2.71 (0.1067)
32205-6J009
2.74 (0.1079)
32205-6J010
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)
RS5F70A
Available Snap Rings
MT-90
MAINSHAFT C-RING
NLMT0080S03
End play
0 - 0.06 mm (0 - 0.0024 in)
Thickness
mm (in)
Part number*
3.48 (0.1370)
32348-6J000
3.51 (0.1382)
32348-6J001
3.54 (0.1394)
32348-6J002
3.57 (0.1406)
32348-6J003
3.60 (0.1417)
32348-6J004
3.63 (0.1429)
32348-6J005
3.66 (0.1441)
32348-6J006
3.69 (0.1453)
32348-6J007
3.72 (0.1465)
32348-6J008
3.75 (0.1476)
32348-6J009
3.78 (0.1488)
32348-6J010
3.81 (0.1500)
32348-6J011
3.84 (0.1512)
32348-6J012
3.87 (0.1524)
32348-6J013
3.90 (0.1535)
32348-6J014
3.93 (0.1547)
32348-6J015
3.96 (0.1559)
32348-6J016
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)
RS5F70A
Available C-rings (Cont’d)
MT-91
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