Nissan Primera P11. Manual — part 516
Differential Side Bearing Preload
If any of the following parts are replaced, adjust differential side
bearing preload.
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Differential case
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Differential side bearing
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Clutch housing
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Transmission case
1.
Remove differential side bearing outer race (transmission case
side) and shim.
2.
Reinstall differential side bearing outer race without shim.
3.
Install final drive assembly on clutch housing.
4.
Install transmission case on clutch housing.
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Tighten transmission case fixing bolts to the specified
torque.
5.
Set dial indicator on front end of differential case.
6.
Insert Tool all the way into differential side gear.
7.
Move Tool up and down and measure dial indicator deflection.
8.
Select shim of proper thickness using SDS table as a guide.
Differential side bearing adjusting shims:
Refer to SDS MT-88.
SMT645
ST33290001
SMT646A
SMT454
KV38106000
KV38107700
ADJUSTMENT
RS5F32A
Differential Side Bearing Preload
MT-39
9.
Install selected shim and differential side bearing outer race.
10. Check differential side bearing turning torque.
a.
Install final drive assembly on clutch housing.
b.
Install transmission case on clutch housing.
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Tighten transmission case fixing bolts to the specified
torque. Page MT-15
c.
Measure turning torque of final drive assembly.
Turning torque of final drive assembly
(New bearing):
2.9 - 6.9 N·m (30 - 70 kg-cm, 26 - 61 in-lb)
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When old bearing is used again, turning torque will be
slightly less than the above.
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Make sure torque is close to the specified range.
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Changes in turning torque of final drive assembly per
revolution should be within 1.0 N·m (10 kg-cm, 8.7 in-lb)
without binding.
SMT600
KV38107700
ADJUSTMENT
RS5F32A
Differential Side Bearing Preload (Cont’d)
MT-40
1.
Install striking rod, lever and interlock.
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When inserting striking rod into clutch housing, tape
edges of striking rod to avoid damaging oil seal lip.
2.
Install reverse check sleeve assembly.
3.
Install check balls, reverse check spring and reverse check
plug.
4.
Check reverse check force.
Reverse check force:
4.9 - 7.4 N·m
(50 - 75 kg-cm, 43 - 65 in-lb)
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If not within specification, select another check plug having a
different length and reinstall it.
Available reverse check plugs:
Refer to SDS MT-87.
5.
Install selected reverse check plug.
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Apply locking sealant to thread of plug before installing it.
6.
Install check ball plug, shift check ball and check spring.
7.
Install oil pocket.
8.
Install gear components onto clutch housing.
a.
Install final drive assembly.
SMT586
Cellophane tape
Oil seal
Striking rod
SMT584
SMT688
Suitable bar
Vice
SMT648A
Check spring
Shift check ball
Check ball plug
SMT671B
ASSEMBLY
RS5F32A
MT-41
b.
Install input shaft assembly with bearing retainer, mainshaft
assembly and reverse idler gear.
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Be careful not to damage oil seal lip with splines of input
shaft while shaft is being inserted into clutch housing.
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Be careful not to damage oil channel when inserting main-
shaft into clutch housing.
c.
Install input shaft front bearing retainer.
9.
Apply grease to shifter caps, then install it to control bracket.
Install control bracket with 1st & 2nd shift fork.
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Ensure control bracket is seated correctly on clutch hous-
ing.
10. Install 3rd & 4th and 5th shift forks.
11. Insert fork shaft.
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Apply multi-purpose grease to support spring before
installing.
12. Install reverse idler spacer.
.
SMT670B
.
SMT669B
Bearing retainer
SMT666
SMT774B
Control bracket
Clutch housing
SMT596
ASSEMBLY
RS5F32A
MT-42
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