Almera Tino V10 (2003 year). Manual — part 55
YBT113
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BODY FRONT END
Removal and Installation (Cont’d)
BT-9
Removal and Installation
NLBT0034
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When removing or installing back door, place a cloth or other padding on back door. This prevents vehicle
body from being scratched.
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Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
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Back door adjustment: Adjust at hinge-back door portion for proper back door fit.
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Back door lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check back door lock operation.
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After installation, make sure that back door and fuel filler lid open smoothly.
REAR BUMPER ASSEMBLY
NLBT0034S01
1. Remove clips securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove clips securing bumper fascia assembly.
4. Remove bolts securing left and right rear body to bumper fascia.
5. Open the bumper fascia side outward to disengage from side clips.
6. Extract bumper fascia assembly.
7. Remove nuts securing bumper reinforcement to left and right bumper stays.
8. Remove bolts securing bumper stays, then remove the bumper stays.
NBT168
BODY REAR END AND OPENER
Removal and Installation
BT-10
YBT103
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BODY REAR END AND OPENER
Removal and Installation (Cont’d)
BT-11
YBT104
BODY REAR END AND OPENER
Removal and Installation (Cont’d)
BT-12
Adjustment
NLBT0006
NBT085
SBT772-B
STRIKER ADJUSTMENT
NLBT0006S01
Adjust striker so that it is parallel with advancing direction of door
lock.
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DOOR
Adjustment
BT-13
Front Door Glass
=NLBT0007
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Make sure that door glass is positioned in glass run groove.
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Make sure that there is no abnormality when door glass is
raised or lowered.
FRONT DOOR GLASS AND REGULATOR
NLBT0007S01
NBT086
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For removal of front door finisher, refer to “DOOR TRIM”,
BT-31.
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Remove sealing screen.
NBT087
1.
Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
2.
Remove bolts securing carrier plate.
DOOR
Front Door Glass
BT-14
NBT088
3.
Hold door glass with both hands. While raising rear end of door
glass, remove door glass from sash and away from outside the
door.
NBT089
4.
Disconnect regulator assembly connector.
5.
Remove bolts securing regulator assembly and guide rail, then
remove regulator assembly and guide rail.
NBT090
Inspection
NLBT0007S0101
Check regulator assembly for the following parts. Replace faulty
parts with new ones.
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Wire for wear
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Regulator for deformation
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Sliding parts for lubrication
Front Door Limit Switch Reset (Driver side
only)
NLBT0008
RESET CONDITIONS
NLBT0008S01
After each of the following operations are performed, reset the limit
switch (with built-in motor).
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Regulator removal and installation
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Removal of motor from regulator
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Operation of regulator as a single unit
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Door glass removal and installation
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Glass run removal and installation
NBT135
RESET PROCEDURES
NLBT0008S02
After installing parts, proceed as follows:
1.
Close the door window completely.
2.
Press the reset switch and open the door window completely.
3.
Release the reset switch. After making sure the reset switch
has returned to the original position, close the door window
completely.
4.
The limit switch is now reset.
CAUTION:
Be sure to manually open or close the door window. (Do not
use the automatic open-close procedures.)
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DOOR
Front Door Glass (Cont’d)
BT-15
Rear Door Glass
NLBT0009
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Make sure that door glass is positioned in glass run groove.
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Make sure that there is no abnormality when door glass is
raised or lowered.
REAR DOOR GLASS AND REGULATOR
NLBT0009S01
NBT092
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For removal of rear door finisher, refer to “DOOR TRIM”,
BT-31.
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For removal of door outside molding, refer to “EXTERIOR”,
BT-37.
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Remove sealing screen.
NBT093
1.
Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
2.
Remove bolts securing main channel.
DOOR
Rear Door Glass
BT-16
YBT114
3.
Remove corner inner cover.
YBT105
4.
Remove nut securing lower sash rear.
NBT097
5.
Remove bolt securing under of lower sash rear.
6.
Remove door glass from glass run and away from outside the
door.
NBT094
7.
Disconnect regulator assembly connector.
8.
Remove bolts securing regulator assembly, then remove regu-
lator assembly.
NBT136
Inspection
NLBT0009S0101
Check regulator assembly for the following parts. Replace faulty
parts with new ones.
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Wire for wear
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Regulator for deformation
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Sliding parts for lubrication
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DOOR
Rear Door Glass (Cont’d)
BT-17
Front Door Lock
NLBT0010
NBT098
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For removal of front door finisher, refer to “DOOR TRIM”,
BT-31.
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Remove sealing screen.
SBT978
OUTSIDE HANDLE ROD ADJUSTMENT
NLBT0010S02
Rotate rod holder so that rod-to-holder clearance is adjusted as
shown in the figure at left.
CAUTION:
Make sure that rod-to-holder clearance is not “0” mm (0 in),
and that rod is not held pressed.
NBT099
REMOVAL
NLBT0010S03
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For removal of front door finisher, refer to “DOOR TRIM”,
BT-31.
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Remove sealing screen.
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For removal of front door glass, refer to “Front Door Glass”,
BT-14.
1.
Remove lower rear sash (unitized with glass run) securing
bolts. Remove lower rear sash from door panel and away from
door lock.
DOOR
Front Door Lock
BT-18
NBT100
2.
Remove inside handle escutcheon A.
3.
Remove screw securing inside handle.
4.
Detach bell crank at lock knob joining area.
5.
Detach inside handle rod on the door lock assembly side.
6.
Slide inside handle backward and remove inside handle.
7.
Remove rod from inside handle.
NBT101
8.
Detach key lock rod and outside handle rod at joining area (on
the outside handle side).
9.
Disconnect door lock actuator connector.
10. Remove screws securing door lock assembly, then remove
door lock assembly.
11. Remove bolts securing outside handle, then remove outside
handle assembly.
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DOOR
Front Door Lock (Cont’d)
BT-19
Rear Door Lock
=NLBT0011
YBT106
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For removal of rear door finisher, refer to “DOOR TRIM”,
BT-31.
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Remove sealing screen.
SBT978
OUTSIDE HANDLE ROD ADJUSTMENT
NLBT0011S01
Rotate rod holder so that rod-to-holder clearance is adjusted as
shown in the figure at left.
CAUTION:
Make sure that rod-to-holder clearance is not “0” mm (0 in),
and that rod is not held pressed.
DOOR
Rear Door Lock
BT-20
SBT983
REMOVAL
=NLBT0011S02
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For removal of rear door finisher, refer to “DOOR TRIM”,
BT-31.
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Remove sealing screen.
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Set the door glass in the full-close position.
1.
Remove inside handle escutcheon A.
2.
Remove screw securing inside handle.
3.
Detach inside handle rod on the door lock assembly side.
NBT103
4.
Detach lock knob rod (on the door lock assembly side).
5.
Using a flat-bladed screwdriver, expand rod holder. Remove
rod from rod holder.
6.
Slide inside handle backward and remove inside handle.
7.
Remove rod from inside handle.
8.
Disconnect door lock actuator connector.
9.
Remove screws securing door lock assembly, then remove
door lock assembly.
10. Remove bolts securing outside handle, then remove outside
handle.
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DOOR
Rear Door Lock (Cont’d)
BT-21
Removal and Installation
NLBT0012
CAUTION:
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Disconnect ground terminal from battery in advance.
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Disconnect air bag system line in advance.
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Never tamper with or force air bag lid open, as this may adversely affect air bag performance.
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Be careful not to scratch pad and other parts.
YBT111
*1
*2
*3
INSTRUMENT PANEL ASSEMBLY
Removal and Installation
BT-22
YBT112
*2
*3
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INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont’d)
BT-23
YBT107
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont’d)
BT-24
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