Almera Tino V10 (2003 year). Manual — part 217
A
A/C air flow . . . . . . . . . . . . ...ATC-27
A/C compressor clutch removal and
installation . . . . . . . . . . . ...ATC-135
A/C compressor precaution. . . . . . . ATC-7
A/C HFC134a (R134a) system
precaution . . . . . . . . . . . . ...ATC-4
A/C HFC134a (R134a) system service
procedure. . . . . . . . . . . . ATC-128
A/C HFC134a (R134a) system service
tools. . . . . . . . . . . . . . ...ATC-11
A/C HFC134a system service equip-
ment precaution . . . . . . . . . . ..ATC-8
A/C lubricant (R134a). . . . . . . . ...ATC-20
A/C lubrication oil . . . . . . . . . ...ATC-147
A/C operational check . . . . . . . . ..ATC-50
A/C performance test diagnoses. . . . ..ATC-84
A/C reray . . . . . . . . . . . . . ..ATC-80
A/C self-diagnoses (auto A/C). . . . . ..ATC-41
A/C service data specification . . . . . ATC-147
A/C system description (auto A/C) . . . ...ATC-22
A/C trouble diagnoses (auto A/C) . . . . ATC-29
A/C, A - Wiring diagram. . . . . . . . ATC-33
A/T fluid checking. . . . . . . . . . . AT-13
A/T fluid replacement . . . . . . . . . ..AT-13
A/T fluid temperature sensor. . . . . . .AT-124
A/T shift lock system - Wiring diagram . . .AT-403
A/T shift lock system . . . . . . . . . .AT-402
A/T trouble diagnoses . . . . . . AT-56, AT-257
A/T Wiring diagram AT - 1ST . . . . . . AT-138
A/T Wiring diagram AT - 2ND . . . . . ...AT-144
A/T Wiring diagram AT - 3RD . . . . . ...AT-150
A/T Wiring diagram AT - 4TH. . . . . . AT-156
A/T Wiring diagram AT - BA/FTS. .AT-199, AT-383
A/T Wiring diagram AT - ENG SS ...AT-132, AT-389
A/T Wiring diagram AT - FTS. . . . . . AT-121
A/T Wiring diagram AT - LPSV . . AT-168, AT-394
A/T Wiring diagram AT - MAIN. . . . . ..AT-344
A/T Wiring diagram AT - OVRCSV ..AT-191, AT-373
A/T Wiring diagram AT - PNP/SW. . . . .AT-115
A/T Wiring diagram AT - SSV/A. ...AT-175, AT-363
A/T Wiring diagram AT - SSV/B. ...AT-180, AT-368
A/T Wiring diagram AT - TCV . . ..AT-163, AT-378
A/T Wiring diagram AT - TPS . . ..AT-186, AT-358
A/T Wiring diagram AT - VSS A/T ...AT-128, AT-349
A/T Wiring diagram AT - VSSMTR ..AT-205, AT-354
ABS (anti-lock brake system). . . . . . .BR-45
ABS - Wiring diagram . . . . . . . . . BR-50
ABS sensor rotor . . . . . . . . . . . AX-23
Accelerator control system . . . . . . .FE-3, 16
Accelerator pedal position (APP)
sensor . . ...EC-322, EC-328, EC-494, EC-722,
EC-728, EC-801, EC-1050, EC-1088,
EC-1162, EC-1167, EC-1209, EC-1343,
EC-1378, EC-1430, EC-1435, EC-1477
Accelerator pedal released position
learning. . . . . . . . . . .EC-49, EC-576
Air bag disposal. . . . . . . . . . . ..RS-29
Air bag precautions . . . . . . . . . . ...GI-3
Air bag . . . . . . . . . . . . . . . RS-16
Air bleeding (hydraulic clutch) (5MT). . . ..CL-10
Air bleeding (hydraulic clutch) (6MT). . . . CL-8
Air bleeding for brake system. . . . . . .BR-11
Air cleaner and air duct(QG) . . . . . . .EM-16
Air cleaner and air duct(YD22DDTi) . . . EM-119
Air cleaner filter(QG) . . . . . . . . . ..EM-16
Air cleaner filter(YD22DDTi). . . . . . .EM-119
Air conditioner cut
control . . . EC-42, EC-571, EC-952, EC-1266
Air flow meter - See Mass air flow
sensor. . . . . . . . . . .EC-178, EC-654
Air mix door control linkage
adjustment . . . . . . . . ATC-64, ATC-122
Air mix. door motor. . . . . ...ATC-62, ATC-122
Air spoiler, rear. . . . . . . . . . . . BT-37
Alternator . . . . . . . . . . . . . . SC-27
Ambient sensor. . . ...ATC-95, ATC-97, ATC-110
Angular tightening application(QG). . . . ..EM-5
Angular tightening
application(YD22DDTi). . . . . . . .EM-109
Antenna - See Power antenna . . . . . .EL-212
Anti-lock brake system - See ABS . . . . .BR-45
Anti-lock brake system - Wiring
diagram . . . . . . . . . . . . . ...BR-50
APP2PW - Wiring diagram. . .EC-1169, EC-1437
APPS - Wiring diagram. . . ..EC-1052, EC-1345
APPS1 - Wiring diagram. . . . EC-330, EC-730
APPS2 - Wiring diagram. . . ...EC-496, EC-803,
EC-1090, EC-1380
APPS3 - Wiring diagram. . . ...EC-324, EC-724,
EC-1211, EC-1479
Audio and A/C control removal and
installation - See Instrument panel . . . .BT-22
Audio . . . . . . . . . . . . . . . .EL-186
Auto air conditioner - Wiring diagram . . ..ATC-33
Automatic amplifier. . . . . . .ATC-39, ATC-54
Automatic transaxle number. . . . . . . GI-40
B
Back-up lamp switch (M/T) (5MT). . . . ..MT-17
Back-up lamp switch (M/T) (6MT). . . . ..MT-12
Back-up lamp . . . . . . . . . . . . ..EL-57
Ball joint (front) . . . . . . . . . . . ...SU-13
Barometric pressure (BARO)
sensor. . . . . . . . . .EC-1225, EC-1493
Basic
inspection. ...EC-87, EC-595, EC-971, EC-1280
Battery . . . . . . . . . . . . . . . ..SC-3
Baulk ring (M/T) (5MT). . . . . . . .MT-26, 64
Baulk ring (M/T) (6MT) . . . . . . . . ...MT-18
Blower motor . . . . ..ATC-68, ATC-73, ATC-116
Blower unit . . . . . . . . . . . . ..ATC-115
Board-on lift . . . . . . . . . . . . . .GI-43
Body alignment . . . . . . . . . . . ...BT-64
BOOST - Wiring diagram . . ...EC-1103, EC-1393
Brake booster . . . . . . . . . . . . .BR-19
Brake fluid change . . . . . . . . . . .BR-10
ALPHABETICAL INDEX
IDX-2
Brake fluid level and line check . . . . . .BR-10
Brake hydraulic line . . . . . . . . . . BR-12
Brake pedal . . . . . . . . . . . . . BR-14
Brake switch ..EC-509, EC-811, EC-1234, EC-1514
BRK/SW - Wiring diagram . . . EC-510, EC-812,
EC-1235, EC-1515
Bulb specifications . . . . . . . . . . EL-636
Bumper, front . . . . . . . . . . . . . BT-7
Bumper, rear . . . . . . . . . . . . ...BT-10
C
Camshaft inspection(YD22DDTi) . . . . .EM-163
Camshaft position sensor
(CMPS)...EC-1117, EC-1123, EC-1407, EC-1413
Camshaft position sensor (PHASE) . . . EC-349,
EC-745
Camshaft(QG) . . . . . . . . . . . . EM-35
Camshaft(YD22DDTi) . . . . . . . . ..EM-162
CAN (Controller Area Network). . AT-110, AT-307
CAN (Controller Area Network) ...EL-459, 467, 493,
514, 535, 558, 576
CAN - Wiring
diagram. ..EC-146, EC-652, EC-1012, EC-1319
CAN - Wiring
diagram. . . .EL-468, 494, 515, 536, 559, 577
CAN communication . .EC-145, EC-651, EC-1011,
EC-1318, AT-110, AT-307
CAN communication . . . . . EL-459, 467, 493,
514, 535, 558, 576
Canister-See EVAP canister . . ..EC-549, EC-933
CHARGE - Wiring diagram . . . . . . . SC-25
Charging system . . . . . . . . . . . SC-24
CHIME - Wiring diagram. . . . . . . ...EL-127
CIGAR - Wiring diagram . . . . . . . ...EL-154
Cigarette lighter. . . . . . . . . . . .EL-154
Circuit breaker. . . . . . . . . . . . .EL-22
CKPS - Wiring diagram. . . .EC-1014, EC-1108,
EC-1113, EC-1321,
EC-1398, EC-1403
Closed loop control . . . . . . ..EC-40, EC-569
Clutch cover (5MT) . . . . . . . . . . .CL-22
Clutch cover (6MT) . . . . . . . . . . .CL-16
Clutch disc (5MT) . . . . . . . . . . ...CL-22
Clutch disc (6MT) . . . . . . . . . . ...CL-16
Clutch master cylinder (5MT). . . . . . ..CL-11
Clutch master cylinder (6MT) . . . . . . ...CL-9
Clutch operating cylinder (5MT) . . . . . .CL-14
Clutch operating cylinder (6MT). . . . . ..CL-11
Clutch pedal (5MT) . . . . . . . . . . .CL-10
Clutch pedal (6MT) . . . . . . . . . . ...CL-5
Clutch release bearing (5MT). . . . ...CL-17, 20
Clutch release bearing (6MT) . . . . . . .CL-14
Clutch release mechanism (5MT) . . . CL-17, 20
Clutch release mechanism (6MT) . . . . ..CL-14
Clutch withdrawal lever (5MT). . . . ..CL-17, 20
Clutch withdrawal lever (6MT) . . . . . . CL-14
CMPS - Wiring diagram . . . EC-1014, EC-1119,
EC-1125, EC-1321,
EC-1409, EC-1415
Coil spring (front). . . . . . . . . . . SU-10
Coil spring (rear) . . . . . . . . . . . SU-23
Collision diagnosis. . . . . . . . . . ..RS-64
Combination lamp, rear, removal and
installation . . . . . . . . . . . . ...BT-37
Combination meter removal and instal-
lation - See Instrument panel. . . . . ..BT-22
Combination meter. . . . . . . . . . EL-100
Combination switch . . . . . . . . . . .EL-39
Component Location (auto A/C). . . . ...ATC-30
Compression pressure(QG) . . . . . . ...EM-60
Compression pressure(YD22DDTi) . . . .EM-186
Compressor clutch removal and
installation . . . . . . . . . . . ...ATC-135
Condenser . . . . . . . . . . . . ..ATC-141
Connecting rod bearing clearance(QG). . .EM-90
Connecting rod bearing
clearance(YD22DDTi) . . . . . . . ..EM-219
Connecting rod bushing clearance(QG) . . EM-90
Connecting rod bushing
clearance(YD22DDTi) . . . . . . . ..EM-214
Connecting rod(QG). . . . . . . . . ...EM-90
Connecting rod(YD22DDTi). . ...EM-211, EM-215
Console box - See Instrument panel . . . ..BT-22
CONSULT for engine . . . . . .EC-116, EC-624
CONSULT-II for engine . . . . EC-990, EC-1299
Control lever (M/T) (5MT). . . . . . . ...MT-24
Control unit . . . . . . . . . . . . .ATC-108
Controller Area Network (CAN). . AT-110, AT-307
Controller Area Network (CAN) ...EL-459, 467, 493,
514, 535, 558, 576
Converter housing installation . . .AT-415, AT-512
COOL/F - Wiring diagram . . . .EC-476, EC-783,
EC-1075, EC-1366
Coolant mixture ratio. . . . . . . . . ..MA-22
Cooling circuit (engine). . . . . . . .LC-12, 33
Cooling fan control system . . . . . . . .LC-40
Cooling fan motor . . . . . . .EC-483, EC-790,
EC-1087, EC-1377
Cooling fan relay . . . . . . EC-1087, EC-1377
Coupling sleeve (M/T) (5MT) . . . . ...MT-26, 64
Coupling sleeve (M/T) (6MT) . . . . . . .MT-18
Crankcase ventilation system - See
Positive crankcase ventilation . EC-550, EC-934
Crankcase ventilation system . ..EC-953, EC-1267
Crankshaft position sensor
(POS). . . . . . . . . . ..EC-343, EC-738
Crankshaft position sensor
(TDC) . ..EC-1106, EC-1111, EC-1396, EC-1401
Crankshaft(QG) . . . . . . . . . . . ..EM-75
Crankshaft(YD22DDTi) . . . . . . . . EM-213
Cylinder block boring(QG) . . . . . . . .EM-92
Cylinder block boring(QR) . . . . . . . .EM-93
Cylinder block boring(YD22DDTi). . . . EM-217
Cylinder block(QG) . . . . . . . . . . EM-74
Cylinder block(YD22DDTi) . . . . . . ...EM-201
Cylinder head bolt tightening(QG) . . . . .EM-62
Cylinder head bolt
tightening(YD22DDTi) . . . . . . . ..EM-188
Cylinder head gasket
selection(YD22DDTi) . . . . . . . . EM-188
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-3
Cylinder head(QG) . . . . . . . . . . .EM-60
Cylinder head(YD22DDTi) . . . . . . ...EM-186
D
Data link connector for Consult. .EC-118, EC-625,
EC-990, EC-1299
Data link
connector . ...EC-545, EC-546, EC-929, EC-930
Daytime light system. . . . . . . . . ...EL-45
DEF - Wiring diagram . . . . . . . . ...EL-178
Diagnosis sensor unit . . . . . . . . . .RS-21
Diagnostic trouble code (DTC) for OBD
system . . . ..EC-20, EC-59, EC-554, EC-581,
EC-938, EC-960, EC-1252
Diagnostic trouble code (DTC) inspec-
tion priority chart. . . . . . ..EC-83, EC-592,
EC-970, EC-1279
Diagnostic trouble code (DTC). . . . ...EC-1272
Differential gear (FF M/T) (5MT). . MT-26, 64, 78
Differential gear (FF M/T) (6MT) . . . . . MT-21
Dimensions . . . . . . . . . . . . . ..GI-42
Dome light - See Interior lamp . . . . . ...EL-77
Door glass . . . . . . . . . . . . . ...BT-14
Door lock . . . . . . . . . . . . . . .BT-18
Door mirror . . . . . . . . . . . . . ..BT-62
Door trim . . . . . . . . . . . . . . .BT-31
Door, front . . . . . . . . . . . . . ...BT-13
Door, rear . . . . . . . . . . . . . . BT-13
Drive belt(QG) . . . . . . . . . . . . EM-13
Drive belt(YD22DDTi). . . . . . . . ...EM-117
Drive shaft (front). . . . . . . . . . . AX-10
Dropping resistor (A/T) . . . . . AT-172, AT-398
DTC work support . . . . . . . . . . EC-124
Dual pressure switch. ..ATC-15, ATC-81, ATC-140
Duct and grilles. . . . . . . . . . ...ATC-126
E
ECM input/output signal. . . . .EC-102, EC-610
ECM power supply . . .EC-139, EC-380, EC-645,
EC-755, EC-1003, EC-1310
ECM relay. . . . . . . . ...EC-1172, EC-1440
ECM/PW - Wiring diagram. . . .EC-381, EC-756
ECTS - Wiring diagram. . . . .EC-190, EC-662,
EC-1047, EC-1340
EGR function. . . ..EC-1133, EC-1142, EC-1502
EGR volume control
valve . . . . . ...EC-1133, EC-1142, EC-1502
EGRC/V - Wiring
diagram. . . . ...EC-1136, EC-1145, EC-1504
Electric sun roof . . . . . . . . . . . EL-252
Electric throttle control actuator . EC-389, EC-391,
EC-404, EC-759,
EC-762, EC-775
Electrical diagnoses. . . . . . . . . . .GI-21
Electrical load signal circuit . . ...EC-540, EC-924
Electrical unit . . . . . . . . . . . . Foldout
Electrical units location . . . . . . . . .EL-594
Electronic ignition (EI) system . . .EC-41, EC-570
Engine compartment . . . . . . . . . ...BT-65
Engine control circuit diagram . ..EC-100, EC-608,
EC-982, EC-1291
Engine control component parts
location . . . . . . . . . . .EC-96, EC-604
Engine control module
(ECM) . . . . . . EC-377, EC-752, EC-1153,
EC-1155, EC-1421, EC-1423
Engine control system diagram and
chart. . . . ..EC-36, EC-37, EC-565, EC-566,
EC-947, EC-948, EC-1261, EC-1262
Engine coolant temperature sensor
(ECTS). ...EC-188, EC-660, EC-1046, EC-1339
Engine fail-safe system. . . . . EC-85, EC-593
Engine oil precautions . . . . . . . . . ...GI-7
Engine removal(QG) . . . . . . . . . ..EM-70
Engine removal(YD22DDTi). . . . . . .EM-197
Engine room - See Engine
compartment. . . . . . . . . . . . BT-65
Engine serial number . . . . . . . . . ..GI-40
ETC1 - Wiring diagram . . . . ..EC-392, EC-763
ETC2 - Wiring diagram . . . . ..EC-400, EC-771
ETC3 - Wiring diagram . . . . ..EC-405, EC-776
EVAP canister purge volume control
solenoid valve. . . . . . . EC-365, EC-547,
EC-884, EC-933
EVAP canister . . . . . . . . EC-549, EC-933
Evaporative emission (EVAP)
system . . . . . . . . . . EC-547, EC-931
Evaporator . . . . . . . . . . . . ..ATC-141
Exhaust manifold(QG) . . . . . . . . ...EM-21
Exhaust manifold(YD22DDTi) . . . . . ..EM-128
Exhaust system. . . . . . . . . . .FE-11, 24
Expansion valve . . . . . . . . . . .ATC-142
Exterior . . . . . . . . . . . . . . . BT-37
F
F/PUMP - Wiring diagram. . . .EC-531, EC-914,
EC-1194, EC-1462
Fan control amp. . . . . . . ..ATC-70, ATC-123
FIAR - Wiring diagram . . . ...EC-1179, EC-1447
Final drive (FF M/T) (5MT) . . . . MT-48, 64, 78
Final drive (FF M/T) (6MT) . . . . MT-21, MT-55
Finisher, interior - See Trim . . . . . . . BT-27
Finisher, trunk lid. . . . . . . . . . . .BT-30
Floor trim . . . . . . . . . . . . . . .BT-27
Fluid temperature sensor (A/T) . . . . . .AT-124
Fluids. . . . . . . . . . . . . . . ..MA-20
Fluorescent leak detector . . . . . . ...ATC-143
Flywheel (clutch) (5MT) . . . . . . . . ..CL-22
Flywheel (clutch) (6MT) . . . . . . . . ..CL-16
Flywheel runout(QG). . . . . . . . . ..EM-95
Flywheel runout(YD22DDTi) . . . . . . EM-221
Fog lamp, front, removal and
installation . . . . . . . . . . . . . .BT-7
Fog lamp, front. . . . . . . . . . . . EL-58
Fork rod (M/T) (5MT) . . . . . . . ...MT-27, 65
ALPHABETICAL INDEX
IDX-4
Fork rod (M/T) (6MT) . . . . . . . . . .MT-59
Freeze frame data . . . .EC-60, EC-582, EC-961
FRO2 - Wiring diagram. . . . ..EC-817, EC-845
FRO2B1 - Wiring diagram . . . .EC-822, EC-852
FRO2B2 - Wiring diagram . . . .EC-824, EC-854
Front axle. . . . . . . . . . . . . . ..AX-2
Front bumper . . . . . . . . . . . . . BT-7
Front combination lamp removal and
installation . . . . . . . . . . . . . .BT-7
Front disc brake . . . . . . . . . . . .BR-27
Front door . . . . . . . . . . . . . ...BT-13
Front fog lamp removal and installation . . ...BT-7
Front fog lamp. . . . . . . . . . . . .EL-58
Front seat belt . . . . . . . . . . . . ..RS-5
Front seat . . . . . . . . . . . . . . BT-45
Front suspension . . . . . . . . . . . ..SU-2
Front washer . . . . . . . . . . . . .EL-141
Front wiper . . . . . . . . . . . . . EL-141
FRPS - Wiring diagram. . . ..EC-1061, EC-1354
FTS - Wiring diagram . . . . EC-1056, EC-1349
FUEL - Wiring diagram . . . . ..EC-283, EC-298
Fuel check valve . . . . . . . . . . ..EC-547
Fuel cut control (at no load high engine
speed). . . EC-43, EC-572, EC-952, EC-1266
Fuel filter . . . . . . . . . ..EC-956, EC-1270
Fuel gauge . . . . . . . . . . . . . EL-100
Fuel injection control system . ...EC-950, EC-1264
Fuel injection system (Bank 1) . ..EC-288, EC-302
Fuel injection system (Bank 2) . ..EC-288, EC-302
Fuel injection system . . . . . .EC-281, EC-296
Fuel injector adjustment
resistor . . . . . . . . . EC-1177, EC-1445
Fuel injector and fuel tube(QG) . . . . . .EM-29
Fuel injector and fuel tube(YD22DDTi). . EM-147
Fuel precautions . . . . . . . . . . . . GI-8
Fuel pressure check . . . . . . EC-52, EC-579
Fuel pressure release . . . . . ..EC-52, EC-579
Fuel pump. . . . . ...EC-530, EC-913, EC-956,
EC-1188, EC-1270, EC-1456
Fuel rail pressure sensor . . ...EC-1059, EC-1352
Fuel system . . . . . . . . . . . . FE-5, 17
Fuel temperature sensor. . . EC-1055, EC-1348
FUELB1 - Wiring diagram. . . ..EC-290, EC-304
FUELB2 - Wiring diagram. . . ..EC-291, EC-305
Fuse block . . . . . . . . . . . . . Foldout
Fuse . . . . . . . . . . . . . . . . EL-22
Fusible link . . . . . . . . . . . . . ..EL-22
G
Garage jack and safety stand . . . . . . .GI-44
Gauges. . . . . . . . . . . . . . ..EL-100
Gear components (M/T) (5MT) . . . . MT-26, 64
Gear components (M/T) (6MT) . . . . . ..MT-18
Generator - See Alternator . . . . . . . .SC-27
Generic scan tool (GST) . . . . EC-127, EC-997
Glass . . . . . . . . . . . . . . . ...BT-14
GLOW - Wiring
diagram . . . . ..EC-1130, EC-1228, EC-1496
Glow plug(YD22DDTi). . . . . . . . ..EM-142
Glow plug . . . . . . . . ...EC-1227, EC-1495
Glow relay . . . . ..EC-1129, EC-1227, EC-1495
Grease . . . . . . . . . . . . . . ...MA-20
Ground distribution. . . . . . . . . . ..EL-23
H
H/LAMP - Wiring diagram . . . . . . . ...EL-42
Harness connector . . . . . . . . . . . EL-7
Harness layout . . . . . . . . . . . ..EL-600
Hazard warning lamp . . . . . . . . . ..EL-63
Headlamp removal and installation . . . . ..BT-7
Headlamp washer . . . . . . . . . . .EL-151
Headlamp . . . . . . . . . . . . . . EL-42
Headlining - See Roof trim . . . . . . . .BT-34
Heated oxygen sensor 1
(bank 1) . . EC-199, EC-218, EC-237, EC-415,
EC-427, EC-671, EC-686, EC-851
Heated oxygen sensor 1
(bank 2) . . EC-199, EC-218, EC-237, EC-415,
EC-427, EC-671, EC-686, EC-851
Heated oxygen sensor 1 heater
(bank 1) . . . . . . . . . ..EC-157, EC-821
Heated oxygen sensor 1 heater
(bank 2) . . . . . . . . . ..EC-157, EC-821
Heated oxygen sensor 1 heater . EC-151, EC-816
Heated oxygen sensor 1. . . ...EC-193, EC-208,
EC-230, EC-409, EC-421,
EC-665, EC-680, EC-844
Heated oxygen sensor 2
(bank 1) . . EC-253, EC-270, EC-441, EC-460,
EC-701, EC-866
Heated oxygen sensor 2
(bank 2) . . EC-253, EC-270, EC-441, EC-460,
EC-701, EC-866
Heated oxygen sensor 2 heater
(bank 1) . . . . . . . . . ..EC-170, EC-833
Heated oxygen sensor 2 heater
(bank 2) . . . . . . . . . ..EC-170, EC-833
Heated oxygen sensor 2 heater . EC-165, EC-828
Heated oxygen sensor 2. . . ...EC-247, EC-262,
EC-433, EC-452,
EC-695, EC-860
Heated seat. . . . . . . . . . . . ...EL-250
Heater and cooling unit (Heater core). . ATC-118
Heater unit (heater core) . . . . . . . ATC-125
Height (Dimensions) . . . . . . . . . . GI-42
HFC134a (R134a) system precaution. . . ATC-4
HFC134a (R134a) system service
procedure. . . . . . . . . . . . ATC-128
HFC134a (R134a) system service tools . ..ATC-11
HFC134a system service equipment
precaution . . . . . . . . . . . . ...ATC-8
HO2S1 - Wiring diaram ..EC-195, EC-211, EC-233,
EC-667, EC-682
HO2S1H - Wiring diagram . . . . . . ...EC-153
HO2S2 - Wiring diagram . . . ..EC-249, EC-255,
EC-265, EC-273, EC-436,
EC-455, EC-463, EC-697
HO2S2H - Wiring diagram . . . . . . ...EC-167
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-5
Hood. . . . . . . . . . . . . . . . ..BT-7
HORN - Wiring diagram. . . . . . . . EL-153
Horn . . . . . . . . . . . . . . . ..EL-153
How to erase DTC for OBD
system. . . . . . . EC-68, EC-582, EC-961
How to erase DTC . . . . . . . . . .EC-1272
HSEAT - Wiring diagram . . . . . ..EL-249, 250
I
IATS - Wiring
diagram . . . . . EC-185, EC-1043, EC-1336
IATSEN - Wiring diagram . . . . . . . .EC-841
Identification plate. . . . . . . . . . . GI-40
Identification . . . . . . . . . .ATC-9, ATC-10
Idle air volume learning . . . . ...EC-49, EC-576
Idle speed. . ..EC-87, EC-595, EC-971, EC-1280
Ignition coil(QG) . . . . . . . . . . . .EM-27
Ignition coil . . . . . . . . . .EC-514, EC-874
Ignition control system . . . . ...EC-514, EC-874
Ignition timing . . . . . . . . ...EC-87, EC-595
IGNSYS - Wiring diagram. . . ..EC-515, EC-875
ILL - Wiring diagram . . . . . . . . . ...EL-71
Illumination . . . . . . . . . . . . . ..EL-70
In vehicle sensor. . . .ATC-97, ATC-99, ATC-111
INJE/PW - Wiring diagram. . .EC-1217, EC-1485
INJECT - Wiring diagram. . . ..EC-525, EC-908,
EC-1069, EC-1185,
EC-1222, EC-1361,
EC-1453, EC-1490
Injection nozzle(YD22DDTi). . . . . . .EM-147
Injector . . . . . . . . . . ...EC-524, EC-907
Input shaft (FF M/T) (5MT) . . . . MT-35, 64, 69
Input shaft (FF M/T) (6MT) . . . . MT-18, MT-37
Instrument panel . . . . . . . . . . . .BT-22
Intake air temperature sensor. ...EC-184, EC-840,
EC-1042, EC-1335
Intake door control linkage adjustment . . ATC-66
Intake door motor . . . . . . .ATC-65, ATC-117
Intake manifold(QG). . . . . . . . . ...EM-18
Intake manifold(YD22DDTi) . . . . . . .EM-123
Intake sensor . . . . . . . ..ATC-103, ATC-113
Intake valve timing control solenoid
valve . . . . . . . . . . ...EC-384, EC-897
Intake valve timing
control . . . . . . ..EC-148, EC-384, EC-897
Interior lamp on-off control. . . . . . . ..EL-78
Interior lamp . . . . . . . . . . . . . EL-77
Interior . . . . . . . . . . . . . . . .BT-27
ISO 15031-2 Terminology. . . . . . . . GI-49
ISO 15031-5 Mode 1 - 9. . . . ..EC-54, EC-958
IVC - Wiring diagram. . . . . . . . . EC-386
IVC/V - Wiring diagram . . . . . . . . EC-899
J
Jacking points . . . . . . . . . . . . ..GI-44
Junction box (J/B). . . . . . . . . . .Foldout
K
Keyless entry system - See Multi-re-
mote control system . . . . . . . . ..EL-322
Knock sensor (KS) . . . . . . .EC-339, EC-734
Knuckle spindle . . . . . . . . . . . . AX-5
KS - Wiring diagram . . . . . ..EC-340, EC-735
L
LAN system circuit. . . . . . . . . . ATC-56
Length (Dimensions) . . . . . . . . . ...GI-42
License lamp . . . . . . . . . . . . ...EL-54
Lifting points . . . . . . . . . . . . . GI-45
Line pressure solenoid valve . . . . . . AT-160
Line pressure test (A/T) . . . . . .AT-67, AT-267
Liquid gasket application(QG) . . . . . . .EM-6
Liquid gasket application(YD22DDTi) . . ..EM-110
LOAD - Wiring diagram . . . . .EC-541, EC-925
Location of electrical units . . . . . . . EL-594
Lock, door . . . . . . . . . . . . . ...BT-18
Lubricant (R134a) A/C. . . . . ..ATC-5, ATC-20
Lubricants. . . . . . . . . . . . . ...MA-20
Lubrication circuit (engine) . . . . . . .LC-4, 23
Lubrication oil A/C . . . . . . . . . ..ATC-147
M
M/T major overhaul (5MT) . . . . . ...MT-25, 63
M/T oil replacement (5MT) . . . . . ...MT-11, 12
M/T oil replacement (6MT) . . . . . . . .MT-10
M/T removal and installation (5MT) . . . ...MT-19
M/T removal and installation (6MT) . . . ...MT-15
MAFS - Wiring diagram . . . . EC-180, EC-656,
EC-1032, EC-1039,
EC-1332
Magnet clutch . . . . . . . ...ATC-74, ATC-135
MAIN - Wiring
diagram . ..EC-139, EC-645, EC-1004, EC-1311
Main drive gear (M/T) (6MT) . . . . . . ..MT-18
Mainshaft (M/T) (5MT) . . . . . ...MT-40, 64, 74
Mainshaft (M/T) (6MT) . . . . . ...MT-18, MT-44
Malfunction indicator
(MI). . . . . . . . EC-70, EC-545, EC-584,
EC-929, EC-963, EC-1273
Manual transaxle number . . . . . . . . GI-41
Mass air flow sensor
(MAFS). . . . . ..EC-178, EC-654, EC-1030,
EC-1037, EC-1330
Master cylinder (clutch) (5MT) . . . . . . CL-11
Master cylinder (clutch) (6MT). . . . . . ..CL-9
Meter . . . . . . . . . . . . . . . .EL-100
MIL/DL - Wiring diagram. . . ...EC-545, EC-546,
EC-929, EC-930,
EC-1250, EC-1528
ALPHABETICAL INDEX
IDX-6
MIRROR - Wiring diagram. . . . . . . EL-254
Mirror defogger . . . . . . . . . . . .EL-177
Mirror, door. . . . . . . . . . . . . ..BT-62
Misfire . . . . . . . . . . . . . . ...EC-334
Mode door control linkage
adjustment . . . . . . . . ATC-61, ATC-121
Mode door motor. . . . . . ..ATC-59, ATC-121
Model variation . . . . . . . . . . . . GI-38
Molding - See Exterior . . . . . . . . . BT-37
Multi-remote control system. . . . . . ..EL-322
Multiport fuel injection (MFI)
system . . . . . . . . . . ..EC-39, EC-568
Multiport fuel injection precautions . . . . . GI-6
N
NATS (Nissan anti-theft system)
precautions . . . . . . . . . . . . . GI-3
NATS (Nissan anti-theft system). . . . ...EL-352
NATS - Wiring diagram . . . . . . . . .EL-354
NVH troubleshooting (AX) . . . . . . . . AX-3
NVH troubleshooting (BR). . . . . . . . BR-9
NVH troubleshooting (CL) (5MT). . . . . ..CL-4
NVH troubleshooting (M/T) (5MT). . . . ..MT-10
NVH troubleshooting (ST). . . . . . . . .ST-5
NVH troubleshooting (SU). . . . . . . ..SU-17
NVIS (Nissan vehicle immobilizer sys-
tem) precautions . . . . . . . . . . . GI-3
O
O2H1B1 - Wiring diagram . . . . . . . EC-159
O2H1B2 - Wiring diagram . . . . . . . EC-161
O2H2B1 - Wiring diagram . . . . . . . EC-172
O2H2B2 - Wiring diagram . . . . . . . EC-174
O2S1B1 - Wiring diagram. . . .EC-201, EC-221,
EC-240, EC-673,
EC-688
O2S1B2 - Wiring diagram. . . .EC-203, EC-223,
EC-242, EC-675,
EC-690
O2S2B1 - Wiring diagram. . . .EC-255, EC-444,
EC-703
O2S2B2 - Wiring diagram. . . .EC-257, EC-275,
EC-446, EC-465,
EC-705
Oil pan (engine)(QG) . . . . . . . . . .EM-25
Oil pan (engine)(YD22DDTi). . . . . . EM-137
Oil pressure (engine) . . . . . . . . ..LC-5, 24
Oil pump (engine) . . . . . . . . . ...LC-5, 24
Oil pump regulator valve (engine) . . . ..LC-7, 26
On board diagnostic
system. . . . . . . EC-54, EC-581, EC-958
Operating cylinder (clutch) (5MT) . . . . ...CL-14
Operating cylinder (clutch) (6MT) . . . . ...CL-11
Overdrive control switch . . . . ..AT-244, AT-342
Overheat. . EC-473, EC-780, EC-1072, EC-1364
Oversize piston(QG) . . . . . . . . . ..EM-92
Oversize piston(YD22DDTi). . . . . . .EM-217
P
Park/neutral position switch (A/T) . . . . .AT-113
Park/neutral position switch (M/T)
(5MT) . . . . . . . . . . . . . . ..MT-17
Park/neutral position switch (M/T)
(6MT) . . . . . . . . . . . . . . ..MT-12
Park/Neutral position switch . . .EC-504, EC-903,
EC-1239, EC-1518
Parking brake control . . . . . . . . . .BR-43
Parking lamp . . . . . . . . . . . . ...EL-54
PCV (positive crankcase
ventilation) . . . . . . . . ..EC-550, EC-934
Periodic maintenance (except for
Europe). . . . . . . . . . . . . . .MA-4
Periodic maintenance (for Europe) . . . . ..MA-8
PGC/V - Wiring diagram . . . . . . . ..EC-367
PHASE - Wiring diagram . . . ...EC-350, EC-747
Piston assembly(QG) . . . . . . . . . .EM-92
Piston pin inspection(QG) . . . . . . . ..EM-88
Piston pin inspection(YD22DDTi) . . . . EM-210
Piston ring inspection(QG). . . . . . . .EM-89
Piston ring inspection(YD22DDTi) . . . ...EM-214
Piston to bore clearance(QG) . . ...EM-92, EM-93
Piston to bore clearance(YD22DDTi) . . ..EM-217
PNP/SW - Wiring
diagram . . . . . EC-506, EC-1240, EC-1519
PNPSW1 - Wiring diagram . . . . . . ..EC-904
POS - Wiring diagram. . . . . EC-344, EC-740
POWER - Wiring diagram. . . . . . . ...EL-14
Power antenna . . . . . . . . . . . ..EL-212
Power door lock . . . . . . . . . . . EL-264
Power door mirror . . . . . . . . . . .EL-254
Power steering fluid level. . . . . . . . ..ST-7
Power steering gear. . . . . . . . . . ST-15
Power steering hydraulic pressure . . . . ...ST-9
Power steering oil pressure
switch. . . . . . . . . ..EC-1243, EC-1522
Power steering oil pump . . . . . . . . .ST-21
Power steering pressure (PSP)
sensor. . . . . . . . . . .EC-373, EC-892
Power steering system bleeding. . . . . ...ST-8
Power supply routing. . . . . . . . . ...EL-11
Power window . . . . . . . . . . . ...EL-256
Precations for Leak detection dye. . . . ..ATC-9
Precautions (General) . . . . . . . . . ...GI-4
Pressure plate - See Clutch cover
(5MT). . . . . . . . . . . . . . ...CL-22
Pressure plate - See Clutch cover
(6MT). . . . . . . . . . . . . . ...CL-16
PRGVLV - Wirng diagram . . . . . . . EC-885
PS/SEN - Wiring diagram . . . ..EC-374, EC-893
PST/SW - Wiring diagram . . .EC-1244, EC-1523
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
ALPHABETICAL INDEX
IDX-7
Q
Quick-glow system . . . . . .EC-1227, EC-1495
R
Radiator . . . . . . . . . . . . . LC-16, 39
Radio - See Audio. . . . . . . . . . .EL-186
Rear air spoiler . . . . . . . . . . . ...BT-37
Rear axle (disc brake type) . . . . . . . AX-23
Rear axle . . . . . . . . . . . . . . AX-21
Rear bumper . . . . . . . . . . . . ...BT-10
Rear combination lamp removal and
installation . . . . . . . . . . . . ...BT-37
Rear disc brake . . . . . . . . . . BR-31, 39
Rear door . . . . . . . . . . . . . . BT-13
Rear seat belt . . . . . . . . . . . . ...RS-7
Rear seat . . . . . . . . . . . . . . BT-48
Rear suspension . . . . . . . . . . . SU-17
Rear window defogger . . . . . . . . ..EL-177
Rear window . . . . . . . . . . . . ...BT-58
Refrigerant connection precaution . . . . .ATC-5
Refrigerant discharging evacuating
charging . . . . . . . . . . . . ..ATC-128
Refrigerant general precaution. . . . . ...ATC-4
Refrigerant lines . . . . . . . . . . .ATC-128
Refrigerant pressure sensor . . .EC-535, EC-919,
ATC-15, ATC-80,
ATC-140
Refrigeration cycle. . . . . . . . . . ATC-15
Release bearing (clutch) (5MT). . . . CL-17, 20
Release bearing (clutch) (6MT) . . . . . ..CL-14
Removal and installation (A/T). . . . . ..AT-414
Reverse idler shaft (M/T) (5MT). . . ...MT-25, 64
Reverse idler shaft (M/T) (6MT) . . MT-18, MT-53
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) (5MT) . . . ..MT-17
Reverse lamp switch (M/T) - See
Back-up lamp switch (M/T) (6MT) . . . ..MT-12
Reverse main gear (M/T) (5MT) . . . ..MT-26, 64
Reverse main gear (M/T) (6MT) . . . . . MT-18
Road wheel size . . . . . . . . . . . ..GI-42
Rocker cover(QG) . . . . . . . . . . ..EM-32
Rocker cover(YD22DDTi) . . . . . . . EM-160
Roof trim . . . . . . . . . . . . . . .BT-34
Room lamp - See Interior lamp . . . . . ..EL-77
RP/SEN - Wiring diagram . . . ..EC-536, EC-920
RRO2 - Wiring diagram . . . . .EC-829, EC-861
RRO2B1 - Wiring diagram . . . .EC-834, EC-867
RRO2B2 - Wiring diagram . . . .EC-836, EC-869
S
S/LOCK - Wiring diagram . . . . . .EL-266, 293
S/SIG - Wiring diagram. . . ..EC-1247, EC-1526
SCTC/V - Wiring diagram. . ..EC-1159, EC-1190,
EC-1196, EC-1201,
EC-1206, EC-1427,
EC-1458, EC-1464,
EC-1469, EC-1474
Seal - See Exterior . . . . . . . . . . .BT-37
Seat belt pre-tensioner disposal . . . . . RS-29
Seat belt pre-tensioner . . . . . . . . . .RS-3
Seat belt, front . . . . . . . . . . . . ..RS-5
Seat belt, rear. . . . . . . . . . . . ...RS-7
Seat, front . . . . . . . . . . . . . ...BT-45
Seat, rear . . . . . . . . . . . . . . BT-48
SEN/PW - Wiring diagram . . . .EC-501, EC-808
SHIFT - Wiring diagram . . . . . . . . AT-403
Shift control components (M/T) (5MT) . .MT-27, 65
Shift control components (M/T) (6MT) . . ...MT-20
Shift fork (M/T) (5MT) . . . . . . . ..MT-27, 65
Shift fork (M/T) (6MT). . . . . . . . . .MT-59
Shift lever (5MT). . . . . . . . . . . .MT-24
Shift lever (6MT). . . . . . . . . . . .MT-13
Shift lock system . . . . . . . . . . ...AT-402
Shift schedule. . . . . . . . . . . . AT-519
Shift solenoid valve A
(A/T) . . . . . . . . AT-135, AT-140, AT-152
Shift solenoid valve B (A/T) . . . .AT-135, AT-140
Shock absorber (front). . . . . . . . . SU-11
Shock absorber (rear) . . . . . . . . . SU-23
Side air bag . . . . . . . . . . . . . RS-28
Side trim . . . . . . . . . . . . . . ..BT-27
Spark plug(QG) . . . . . . . . . . . ..EM-28
Specification value . . . . . . .EC-134, EC-640
Speedometer. . . . . . . . . . . . .EL-100
Spiral cable. . . . . . . . . . . . . .RS-24
Spring (Wheelarch) height . . . . . . . ...SU-6
SROOF - Wiring diagram . . . . . . . .EL-252
SRS - See Supplemental Restraint
System . . . . . . . . . . . . . . RS-16
Stabilizer bar (front). . . . . . . . . . SU-12
Stall test (A/T) . . . . . . . . . AT-64, AT-264
Standardized relay . . . . . . . . . . . EL-9
START - Wiring diagram . . . . . . . . SC-14
Start signal . . . . . . . . .EC-1247, EC-1526
Starter . . . . . . . . . . . . . . . .SC-17
Starting system. . . . . . . . . . . ...SC-13
Steering linkage . . . . . . . . . . . ..ST-15
Steering switch. . . . . . . . . . . . EL-41
Steering wheel and column . . . . . . . ST-10
Steering wheel play . . . . . . . . . . ..ST-6
Steering wheel turning force . . . . . . . .ST-8
Stop lamp switch . . . . . . . EC-509, EC-811
Stop lamp . . . . . . . . . . . . . . EL-56
STOP/L - Wiring diagram. . . . . . . . EL-56
Striking rod (M/T) (5MT). . . . . . ...MT-27, 65
Striking rod (M/T) (6MT). . . . . . . . .MT-20
Strut (front) (6MT) . . . . . . . . . . . .CL-5
ALPHABETICAL INDEX
IDX-8
Strut (front) . . . . . . . . . . . . . .SU-10
Strut (rear) . . . . . . . . . . . . . ..SU-22
Sub-gear (M/T) (5MT) . . . . . . . . . MT-26
Suction control
valve . . . . . ..EC-1157, EC-1199, EC-1204,
EC-1425, EC-1467, EC-1472
Sunload sensor. . ...ATC-100, ATC-102, ATC-112
Sunroof, electric . . . . . . . . . . . EL-252
Sunroof. . . . . . . . . . . . . . . BT-50
Super lock . . . . . . . . . . . . . .EL-290
Supplemental Restraint System . . . . . .RS-16
Symbols and abbreviations . . . . . . . ...GI-9
Symptom matrix chart . . . . . ..EC-92, EC-600
Synchronizer (M/T) (5MT) . . . . . . MT-26, 64
Synchronizer (M/T) (6MT) . . . . . . . ..MT-18
System readiness test (SRT) code . . . . EC-61
T
Tachometer . . . . . . . . . . . . ...EL-100
Tail lamp . . . . . . . . . . . . . . ..EL-54
TC boost control solnoid
valve. ...EC-1016, EC-1101, EC-1391, EC-1510
TCC/V - Wiring diagram. . . .EC-1018, EC-1511
TCM circuit diagram . . . . . . . . . . AT-15
TCM inspection table . . . . . ...AT-107, AT-304
Thermostat. . . . . . . . . . . . LC-15, 37
Three way catalyst function (Bank 1) . . ..EC-360
Three way catalyst function (Bank 2) . . ..EC-360
Three way catalyst function . . . . . . .EC-355
Three way catalyst precautions. . . . . . .GI-6
Throttle body(QG) . . . . . . . . . . ..EM-20
Throttle control motor relay. . . EC-398, EC-769
Throttle position sensor (TPS) . ..EC-310, EC-316,
EC-484, EC-490,
EC-492, EC-710,
EC-716, EC-791,
EC-797, EC-799
Throttle position switch . . . . . AT-245, AT-343
Throttle valve closed position
learning. . . . . . . . . . .EC-49, EC-576
Throwout bearing - See Clutch release
bearing (5MT) . . . . . . . . . ...CL-17, 20
Throwout bearing - See Clutch release
bearing (6MT). . . . . . . . . . . ..CL-14
Tie-rod ball joints. . . . . . . . . . . .ST-18
Tie-rod . . . . . . . . . . . . . . . .ST-15
Tightening torque of standard bolts. . . . .GI-48
Timing chain(QG). . . . . . . . . . ...EM-50
Timing chain(YD22DDTi). . . ...EM-171, EM-176
Tire size . . . . . . . . . . . . . . ...GI-42
Torque converter installation. . . AT-415, AT-512
Tow truck towing . . . . . . . . . . . ..GI-46
TPS1 - Wiring diagram . . . . ..EC-318, EC-718
TPS2 - Wiring diagram . . . . ..EC-486, EC-793
TPS3 - Wiring diagram . . . . ..EC-312, EC-712
Transmission case (M/T) (5MT). . . ...MT-25, 63
Transmission case (M/T) (6MT) . . . . . .MT-17
Tread-FR&RR (Dimensions). . . . . . . GI-42
Trim . . . . . . . . . . . . . . . . .BT-27
Trouble diagnoses . . . . . . . . . . ...GI-31
Trunk lid finisher. . . . . . . . . . . ..BT-30
Trunk lid opener - See Trunk lid . . . . . .BT-10
Trunk lid trim . . . . . . . . . . . . ...BT-30
Trunk lid . . . . . . . . . . . . . . ..BT-10
Trunk room trim. . . . . . . . . . . ...BT-30
Turbocharger charge air
cooler(YD22DDTi) . . . . . . . . . EM-121
Turbocharger(YD22DDTi) . . . . . . . EM-128
TURN - Wiring diagram . . . . . . . . ..EL-65
Turn signal lamp . . . . . . . . . . . .EL-63
Two trip detection logic . . . . . EC-54, EC-581
Two-pole lift . . . . . . . . . . . . . .GI-45
U
Under body . . . . . . . . . . . . . .BT-67
V
Vacuum hose (brake system). . . . . . .BR-21
Vacuum hose drawing (Engine
control). . . . . . . . . . ..EC-38, EC-567
Vacuum pump(YD22DDTi). . . . . . ...EM-143
Vacuum pump. . . . . . . . . . . . .BR-23
Valve clearance(YD22DDTi) . . . . . . EM-167
Valve guide(QG). . . . . . . . . . . .EM-66
Valve guide(YD22DDTi) . . . . . . . ...EM-193
Valve lifter(YD22DDTi) . . . . . . . . .EM-165
Valve lifter. . . . . . . . . . . . . ...EM-44
Valve seat(QG). . . . . . . . . . . ...EM-67
Valve seat(YD22DDTi) . . . . . . . . .EM-194
Valve spring(QG). . . . . . . . . . . EM-69
Valve spring(YD22DDTi) . . . . . . . ..EM-196
Vehicle speed sensor (VSS) . . ..EC-371, EC-891
Ventilation air filter . . . . . . . . . ..ATC-124
Viscosity number (SAE) . . . . . . . . .MA-21
Viscous coupling (FF M/T) (5MT) . . . . ..MT-64
W
WARN - Wiring diagram. . . . . . . . EL-116
Warning chime . . . . . . . . . . . ..EL-125
Warning lamps . . . . . . . . . . . ..EL-115
Washer, front. . . . . . . . . . . . .EL-141
Water pump . . . . . . . . . . . ..LC-14, 35
Water temperature gauge . . . . . . . .EL-100
Weatherstrip - See Exterior . . . . . . . BT-37
Wheel alignment (rear). . . . . . . . ...SU-19
Wheel bearing (front). . . . . . . . . . AX-3
Wheel bearing (rear) . . . . . . . . . ..AX-22
Wheel hub (front). . . . . . . . . . . ..AX-5
Wheel hub (rear) . . . . . . . . . . . AX-23
Wheel sensors (ABS) . . . . . . . . . .BR-79
Wheelarch height . . . . . . . . . . . .SU-6
Wheelbase (Dimensions) . . . . . . . . GI-42
Width (Dimensions) . . . . . . . . . . .GI-42
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ALPHABETICAL INDEX
IDX-9
Window, rear . . . . . . . . . . . . ...BT-58
Windshield. . . . . . . . . . . . . ...BT-58
WIP/R - Wiring diagram . . . . . . . . EL-147
WIPER - Wiring diagram . . . . . . . ..EL-143
Wiper, front. . . . . . . . . . . . . EL-141
Wiring Diagram (Cell code) list . . . . . .EL-637
Wiring diagram - AT - LAN. . . ...AT-195, AT-400
Wiring diagrams . . . . . . . . . . . ...GI-11
Withdrawal lever (clutch) (5MT) . . . ...CL-17, 20
Withdrawal lever (clutch) (6MT). . . . . ..CL-14
ALPHABETICAL INDEX
IDX-10
ENGINE LUBRICATION &
COOLING SYSTEMS
CONTENTS
QG
ENGINE LUBRICATION SYSTEM. . . . . . . . ..3
Precautions . . . . . . . . . . . . . . . . ..3
LIQUID GASKET APPLICATION PROCEDURE
. . . 3
Preparation . . . . . . . . . . . . . . . . ..3
. . . . . . . . . . 3
Lubrication Circuit . . . . . . . . . . . . . . 4
Oil Pressure Check. . . . . . . . . . . . . ..5
Oil Pump . . . . . . . . . . . . . . . . . ..5
. . . . . . . . .5
. . . . . . . . . . . . . . . .7
. . . . . . . 7
Changing Engine Oil. . . . . . . . . . . . . 8
Changing Oil Filter. . . . . . . . . . . . . ...9
Service Data and Specifications (SDS). . . . . .10
. . . . . . . . . . ..10
. . . . . . . . . . ..10
. . . . . . ..10
. . . . . . . . . . . . . . 10
ENGINE COOLING SYSTEM. . . . . . . . . . 11
Precautions . . . . . . . . . . . . . . . . 11
LIQUID GASKET APPLICATION PROCEDURE
. . .. 11
Preparation . . . . . . . . . . . . . . . . 11
. . . . . . . . . .. 11
Cooling Circuit . . . . . . . . . . . . . . ...12
System Check. . . . . . . . . . . . . . . 12
. . . . ...12
. . . . . . . . . . . 13
. . . . . . . . . 13
CHECKING COOLING SYSTEM FOR LEAKS
. . . 13
Water Pump . . . . . . . . . . . . . . . ...14
. . . . . . . ...14
. . . . . . . . . . . . . . ...14
Thermostat. . . . . . . . . . . . . . . . .15
. . . . . . . ...15
. . . . . . . . . . . . . . ...16
Radiator . . . . . . . . . . . . . . . . . .16
. . . . . . . . . . . . . ...16
Cooling Fan . . . . . . . . . . . . . . . ...17
. . . . . . . . . . . . . ...17
. . . . . . . . . . . . 18
Changing Engine Coolant. . . . . . . . . . ..18
. . . . . . . 18
. . . . . . ...19
Overheating Cause Analysis . . . . . . . . . .20
Service Data and Specifications (SDS). . . . . .21
. . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . ..21
. . . . . . . . . . . ..21
YD
ENGINE LUBRICATION SYSTEM. . . . . . . . 22
Precautions . . . . . . . . . . . . . . . . 22
LIQUID GASKET APPLICATION PROCEDURE
. . ..22
Preparation . . . . . . . . . . . . . . . . 22
. . . . . . . . . ..22
Lubrication Circuit . . . . . . . . . . . . . ..23
Oil Pressure Check. . . . . . . . . . . . . 24
Oil Pump . . . . . . . . . . . . . . . . . 24
. . . . . . . ...24
. . . . . . . . . . ..25
. . . . . . ..26
Changing Engine Oil. . . . . . . . . . . . ..27
Oil Filter Bracket . . . . . . . . . . . . . . 28
. . . . . . . ...28
Changing Oil Filter. . . . . . . . . . . . . .28
. . . . . . . . . . . . . . . ...29
. . . . . . . . . . . . . . 29
Oil Cooler. . . . . . . . . . . . . . . . ...30
. . . . . . . ...30
Service Data and Specifications (SDS). . . . . .31
. . . . . . . . . . ..31
. . . . . . ..31
. . . . . . . . . . ..31
. . . . . . . . . . ...31
ENGINE COOLING SYSTEM. . . . . . . . . . 32
Precautions . . . . . . . . . . . . . . . . 32
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IDX
LIQUID GASKET APPLICATION PROCEDURE
. . ..32
Preparation . . . . . . . . . . . . . . . . 32
. . . . . . . . . ..32
Cooling Circuit . . . . . . . . . . . . . . ...33
System Check. . . . . . . . . . . . . . . 34
. . . . ...34
. . . . . . . . . . . 34
. . . . . . . . . 34
CHECKING COOLING SYSTEM FOR LEAKS
. . . 35
Water Pump . . . . . . . . . . . . . . . ...35
. . . . . . . ...35
. . . . . . . . . . . . . . . ...36
. . . . . . . . . . . . . . ...36
. . . . . . . . . . . . . . 36
Thermostat. . . . . . . . . . . . . . . . .37
. . . . . . . ...37
. . . . . . . . . . . . . . ...38
Radiator . . . . . . . . . . . . . . . . . .39
. . . . . . . . . . . . . ...39
. . . . . . . ...39
Cooling Fan . . . . . . . . . . . . . . . ...40
. . . . . . . . . . . . . ...40
. . . . . . . . . . . . 40
Changing Engine Coolant. . . . . . . . . . ..40
. . . . . . . 40
. . . . . . ...41
Overheating Cause Analysis . . . . . . . . . .42
Service Data and Specifications (SDS). . . . . .43
. . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . . ..43
. . . . . . . . 43
CONTENTS
(Cont’d)
LC-2
SEM164F
AEM080
Precautions
LIQUID GASKET APPLICATION PROCEDURE
NLLC0001
1.
Use a scraper to remove all traces of old liquid gasket from
mating surfaces and grooves. Also, completely clean any oil
from these areas.
2.
Apply a continuous bead of liquid gasket to mating surfaces.
(Use Genuine Liquid Gasket or equivalent.)
I
For oil pan, be sure liquid gasket diameter is 3.5 to 4.5 mm
(0.138 to 0.177 in).
I
For areas except oil pan, be sure liquid gasket diameter is 2.0
to 3.0 mm (0.079 to 0.118 in).
3.
Apply liquid gasket around the inner side of bolt holes (unless
otherwise specified).
4.
Assembly should be done within 5 minutes after coating.
5.
Wait at least 30 minutes before refilling engine oil and engine
coolant.
Preparation
SPECIAL SERVICE TOOLS
NLLC0002
Tool number
Tool name
Description
ST25051001
Oil pressure gauge
NT050
Measuring oil pressure
ST25052000
Hose
NT559
Adapting oil pressure gauge to cylinder block
KV10115801
Oil filter wrench
NT772
Removing oil filter
WS39930000
Tube presser
NT052
Pressing the tube of liquid gasket
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ENGINE LUBRICATION SYSTEM
QG
Precautions
LC-3
Lubrication Circuit
NLLC0003
SEM852FB
SLC339B
ENGINE LUBRICATION SYSTEM
QG
Lubrication Circuit
LC-4
SEM853F
Oil Pressure Check
NLLC0004
WARNING:
I
Be careful not to burn yourself, as the engine and oil may
be hot.
I
For M/T models, put gearshift lever in Neutral “N” posi-
tion.
1.
Check oil level.
2.
Remove oil pressure switch.
SLC926-A
3.
Install pressure gauge.
4.
Start engine and warm it up to normal operating temperature.
5.
Check oil pressure with engine running under no-load.
Engine speed
rpm
Approximate discharge pressure
kPa (bar, kg/cm
2
, psi)
600
More than 98 (0.98, 1.0, 14)
2,000
More than 294 (2.94, 3.0, 43)
6,000
More than 392 (3.92, 4.0, 57)
I
If difference is extreme, check oil passage and oil pump
for oil leaks.
6.
Install oil pressure switch with sealant.
: 13 - 17 N·m (1.25 - 1.75 kg-m, 9 - 12 ft-lb)
Oil Pump
REMOVAL AND INSTALLATION
NLLC0005
I
Make sure that O-ring is fitted properly.
1.
Drain engine oil.
2.
Remove drive belts.
3.
Remove oil pan. Refer to EM-25, “OIL PAN AND OIL
STRAINER”.
4.
Remove oil strainer.
5.
Remove front cover. Refer to EM-50, “TIMING CHAIN”.
6.
Install front cover.
7.
Reinstall parts in reverse order of removal.
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ENGINE LUBRICATION SYSTEM
QG
Oil Pressure Check
LC-5
DISASSEMBLY AND ASSEMBLY
NLLC0006
SEM854FA
1.
Oil pump cover
2.
Inner rotor
3.
Outer rotor
4.
Front cover
5.
Gasket
6.
Oil strainer
7.
Regulator valve
8.
Spring
9.
Washer
10. Plug
I
When installing oil pump, apply engine oil to rotors.
JLC307B
I
Install the inner rotor and outer rotor with the punched
marks on the oil pump cover side.
ENGINE LUBRICATION SYSTEM
QG
Oil Pump (Cont’d)
LC-6
SEM855F
SEM856F
INSPECTION
NLLC0007
Using a feeler gauge, check the following clearances.
Standard clearance:
Unit: mm (in)
Body to outer rotor radial clearance 1
0.250 - 0.325 (0.0098 - 0.0128)
Inner rotor to outer rotor tip clearance
2
Below 0.18 (0.0071)
Body to inner rotor clearance 3
0.030 - 0.085 (0.0012 - 0.0033)
Body to outer rotor axial clearance 4
0.030 - 0.090 (0.0012 - 0.0035)
Inner rotor to brazed portion of hous-
ing clearance 5
0.045 - 0.091 (0.0018 - 0.0036)
SEM857FA
I
If the tip clearance (2) exceeds the limit, replace rotor set.
I
If body to rotor clearances (1, 3, 4, 5) exceed the limit,
replace front cover assembly.
SLC986AA
REGULATOR VALVE INSPECTION
NLLC0008
1.
Visually inspect components for wear and damage.
2.
Check oil pressure regulator valve sliding surface and valve
spring.
3.
Coat regulator valve with engine oil.
Check that it falls smoothly into the valve hole by its own
weight.
If damaged, replace regulator valve set or front cover assem-
bly.
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ENGINE LUBRICATION SYSTEM
QG
Oil Pump (Cont’d)
LC-7
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