Nissan X-Trail 32. Manual — part 2045

TM-138

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

4.

Install oil channel

on mainshaft side.

CAUTION:

When installing oil channel, fit the rib

of oil channel into

the processed area of the spot facing

.

5.

Install mainshaft front bearing

to clutch housing

using the

drift (A) (SST: ST33200000).

CAUTION:

Be careful with the orientation of mainshaft front bearing.

6.

Install mainshaft bearing retainer

to clutch housing and

tighten mounting bolt to the specified torque.

CAUTION:

Install with punched surface facing up.

7.

Install magnet to clutch housing.

8.

Install final drive assembly

into clutch housing.

PCIB1921E

JSDIA6491ZZ

: Mainshaft front bearing

: Oil channel

PCIB1938E

PCIB1859E

JSDIA6493ZZ

TRANSAXLE ASSEMBLY

TM-139

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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9.

Install input shaft assembly, mainshaft assembly, and reverse
idler gear assembly into clutch housing.

CAUTION:

• Wrap a tape, etc. to the spline of input shaft so as not to

damage the input shaft oil seal.

• Be careful with the orientation of reverse idler shaft.

10. Install striking rod assembly

into clutch housing.

CAUTION:

Check that return spring is securely seated in the groove on
return pin.

11. Install 1st-2nd shift fork

and 1st-2nd fork rod

and then

install retaining pin to 1st-2nd shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and

1st-2nd fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 1st-2nd shift fork.

SCIA0964E

PCIB1857E

PCIB1866E

PCIB1856E

TM-140

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

TRANSAXLE ASSEMBLY

12. Install 3rd-4th shift fork

to 3rd-4th coupling sleeve.

CAUTION:

Be careful with the orientation of 3rd-4th shift fork.

13. Install 5th-6th shift fork

and 5th-6th fork rod

and then install

retaining pin to 5th-6th shift fork.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and

5th-6th fork rod.

• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 5th-6th shift fork.

14. Install 3rd-4th fork rod

and then install retaining pin to 3rd-4th

shift fork

.

CAUTION:

• Never reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of 3rd-4th shift fork.

15. Install reverse shift fork

and reverse fork rod

.

CAUTION:

Be careful with the orientation of reverse shift fork and
reverse fork rod.

16. Rotate striking lever of striking rod as shown in the figure. Then

rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod.

PCIB1855E

PCIB1852E

PCIB1853E

PCIB1875E

PCIB1851E

TRANSAXLE ASSEMBLY

TM-141

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F52A]

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17. Install retaining pin to reverse shift fork

.

CAUTION:

• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the

arrow in the figure until it becomes flush with the end sur-
face of reverse shift fork.

18. Install selected differential side bearing adjusting shim and differential side bearing outer race (transaxle

case side).
• For selection of adjusting shim, refer to

TM-147, "2WD : Inspection and Adjustment"

.

19. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.

• For selection of adjusting shim, refer to

TM-147, "2WD : Inspection and Adjustment"

.

20. Install selected input shaft rear bearing adjusting shim onto input shaft.

• For selection of adjusting shim, refer to

TM-147, "2WD : Inspection and Adjustment"

.

21. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.

• For selection of adjusting shim, refer to

TM-147, "2WD : Inspection and Adjustment"

.

22. Install shift lever oil seal

and striking rod oil seal

to tran-

saxle case using a drift (commercial service tool).

CAUTION:

• Never reuse shift lever oil seal and striking rod oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline shift lever oil seal and striking rod oil seal.
• Never damage transaxle case.

23. Install differential side oil seal

to transaxle case using the drift

(A) (SST: ST30720000).

CAUTION:

• Never reuse differential side oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline differential side oil seal.
• Never damage transaxle case.

: Reverse fork rod

PCIB1850E

Dimension (H)

: 0 – 1.0 mm (0 – 0.039 in)

PCIB1818E

Dimension (H)

:

−

0.5 – 0.5 mm (

−

0.020 – 0.020 in)

PCIB1878E