Nissan X-Trail 32. Manual — part 2053
TM-170
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
TRANSAXLE ASSEMBLY
14. Install input shaft assembly, mainshaft assembly, and reverse
idler gear assembly into clutch housing.
CAUTION:
• Wrap a tape, etc. to the spline of input shaft so as not to
damage the input shaft oil seal.
• Be careful with the orientation of reverse idler shaft.
15. Install striking rod assembly
into clutch housing.
CAUTION:
Check that return spring is securely seated in the groove on
return pin.
16. Install 1st-2nd shift fork
and 1st-2nd fork rod
and then
install retaining pin to 1st-2nd shift fork.
CAUTION:
• Never reuse retaining pin.
• Be careful with the orientation of 1st-2nd shift fork and
1st-2nd fork rod.
• Assemble retaining pin from the direction shown by the
arrow in the figure until it becomes flush with the end sur-
face of 1st-2nd shift fork.
SCIA0964E
PCIB1857E
PCIB1866E
PCIB1856E
TRANSAXLE ASSEMBLY
TM-171
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
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17. Install 3rd-4th shift fork
to 3rd-4th coupling sleeve.
CAUTION:
Be careful with the orientation of 3rd-4th shift fork.
18. Install 5th-6th shift fork
and 5th-6th fork rod
and then install
retaining pin to 5th-6th shift fork.
CAUTION:
• Never reuse retaining pin.
• Be careful with the orientation of 5th-6th shift fork and
5th-6th fork rod.
• Assemble retaining pin from the direction shown by the
arrow in the figure until it becomes flush with the end sur-
face of 5th-6th shift fork.
19. Install 3rd-4th fork rod
and then install retaining pin to 3rd-4th
shift fork
.
CAUTION:
• Never reuse retaining pin.
• Be careful with the orientation of 3rd-4th fork rod.
• Assemble retaining pin from the direction shown by the
arrow in the figure until it becomes flush with the end sur-
face of 3rd-4th shift fork.
20. Install reverse shift fork
and reverse fork rod
.
CAUTION:
Be careful with the orientation of reverse shift fork and
reverse fork rod.
21. Rotate striking lever of striking rod as shown in the figure. Then
rotate reverse fork rod to a position where bracket of reverse
fork rod does not interfere with striking lever of striking rod.
PCIB1855E
PCIB1852E
PCIB1853E
PCIB1875E
PCIB1851E
TM-172
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
TRANSAXLE ASSEMBLY
22. Install retaining pin to reverse shift fork
.
CAUTION:
• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow in the figure until it becomes flush with the end sur-
face of reverse shift fork.
23. Install selected differential side bearing adjusting shim and differential side bearing outer race (transaxle
case side).
• For selection of adjusting shim, refer to
TM-178, "4WD : Inspection and Adjustment"
24. Install selected reverse idler gear adjusting shim onto reverse idler gear assembly.
• For selection of adjusting shim, refer to
TM-178, "4WD : Inspection and Adjustment"
25. Install selected input shaft rear bearing adjusting shim onto input shaft.
• For selection of adjusting shim, refer to
TM-178, "4WD : Inspection and Adjustment"
26. Install selected striking rod adjusting shim and striking rod shim onto striking rod assembly.
• For selection of adjusting shim, refer to
TM-178, "4WD : Inspection and Adjustment"
27. Install shift lever oil seal
and striking rod oil seal
to tran-
saxle case using a drift (commercial service tool).
CAUTION:
• Never reuse shift lever oil seal and striking rod oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline shift lever oil seal and striking rod oil seal.
• Never damage transaxle case.
28. Install differential side oil seal
to transaxle case using the drift
(A) (SST: ST30720000).
CAUTION:
• Never reuse differential side oil seal.
• Apply multi-purpose grease onto oil seal lip.
• Never incline differential side oil seal.
• Never damage transaxle case.
: Reverse fork rod
PCIB1850E
Dimension (H)
: 0 – 1.0 mm (0 – 0.039 in)
PCIB1818E
Dimension (H)
:
−
0.5 – 0.5 mm (
−
0.020 – 0.020 in)
PCIB1878E
TRANSAXLE ASSEMBLY
TM-173
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
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29. Install shift lever (inner)
and shift lever (outer)
to transaxle
case.
CAUTION:
Be careful with the orientation of shift lever (inner) and shift
lever (outer).
30. Install retaining pin to shift lever (outer).
CAUTION:
• Never reuse retaining pin.
• Assemble retaining pin from the direction shown by the
arrow in the figure until it becomes flush with the end sur-
face of shift lever (outer).
31. Install transaxle case, as per the following procedure.
a.
Install selected mainshaft rear bearing adjusting shim into transaxle case.
• For selection of adjusting shim, refer to
TM-178, "4WD : Inspection and Adjustment"
b.
Install oil gutter A
and oil gutter B
to transaxle case.
CAUTION:
Insert the tab
of oil gutter A and oil gutter B into transaxle
case.
c.
Temporarily install snap ring of mainshaft rear bearing into tran-
saxle case.
CAUTION:
Never reuse snap ring.
PCIB1843E
PCIB1844E
PCIB1841E
PCIB1842E
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