Nissan Titan. Manual — part 135
DLN-112
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
17. Install the new snap ring to the L-H shift rod assembly using suit-
able tool.
CAUTION:
Do not reuse snap ring.
18. Install the clutch gear to the mainshaft.
19. Install the new snap ring to the mainshaft using suitable tool.
CAUTION:
Do not reuse snap ring.
20. Install the oil pump assembly to the mainshaft.
21. Install the new snap ring to the mainshaft using suitable tool.
CAUTION:
Do not reuse snap ring.
22. Install the retainer to the mainshaft.
CAUTION:
Set the projection of oil pump assembly to the identification
hole, and then align locating hole of retainer to the L-H shift
rod assembly.
23. Install the mainshaft rear bearing to the mainshaft using Tool.
CAUTION:
Do not push too hard in order to avoid snap rings becoming
dislodged from mainshaft.
SDIA2463E
SDIA2462E
SDIA2461E
SDIA2468E
Tool number
: KV32102700 ( — )
SDIA2469E
TRANSFER ASSEMBLY
DLN-113
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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DLN
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24. Install the new snap ring to the mainshaft using suitable tool.
CAUTION:
Do not reuse snap ring.
25. Install the spacer to the control shift rod.
26. Apply liquid gasket to the mating surface of the front case.
• Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to
GI-21, "Recommended Chemical Products and
.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
27. Install the rear case to the front case.
28. Tighten the bolts to the specified torque. Refer to
CAUTION:
Be sure to install the harness brackets and air breather
hose clamp.
29. Install the retainer bolts with new gasket. Tighten the bolts to the
specified torque. Refer to
DLN-101, "Disassembly and Assem-
CAUTION:
• Do not reuse gasket.
• Tighten them to the specified torque again.
30. Apply petroleum jelly to the circumference of the new oil seal,
and install it to the front case using Tools.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
SDIA2430E
WDIA0217E
SDIA3422E
SDIA2789E
Tool number
(A): ST30720000 (J-25405)
(B): KV40104830 ( — )
Dimension (A)
: 4.0 - 4.6 mm (0.157 - 0.181 in)
SDIA3191E
DLN-114
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
31. Install the new rear oil seal until it is flush with the end face of the
rear case using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
32. Install the oil cover until it reaches the end face of new dust cover.
33. Apply petroleum jelly to the circumference of the new dust cover
(1). Position the new dust cover as shown.
CAUTION:
• Do not reuse dust cover.
• Position the protrusions at the position shown.
• (2): Rear case assembly
• (A): Protrusions
34. Install the new dust cover to the rear case using Tool.
CAUTION:
• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.
35. Apply sealant to the threads of the wait detection switch (gray).
Then install it to the rear case and tighten to the specified
DLN-101, "Disassembly and Assembly"
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
Tool number
: KV38100500 ( — )
PDIA0115E
AWDIA0550GB
Tool number
: KV40105310 ( — )
PDIA0116E
SDIA3389E
TRANSFER ASSEMBLY
DLN-115
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
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36. Apply sealant to the threads of the 4LO switch (gray with green
paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
37. Install the new front oil seal until it is flush with the end face of
the front case using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
38. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
39. Install the new companion flange self-lock nut. Tighten to the
specified torque using suitable tool. Refer to
.
CAUTION:
Do not reuse self-lock nut.
40. Install the new O-ring to the transfer control device.
CAUTION:
• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.
SDIA3390E
Tool number
: KV38100500 ( — )
PDIA0117E
SDIA2779E
WDIA0219E
SDIA3378E
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