Nissan Pathfinder (2011 year). Manual — part 202

DLN-154

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSFER ASSEMBLY

Component Parts Location

INFOID:0000000006245048

1.

2-4 sleeve

2.

L-H sleeve

3.

Snap ring

4.

Internal gear

5.

Planetary carrier assembly

6.

Metal bushing

7.

Needle bearing

8.

Sun gear

9.

Carrier bearing

10.

Snap ring

11.

Snap ring

12.

Input bearing

13.

Wait detection switch

14.

Check plug

15.

Check spring

16.

Check ball

17.

Front case

18.

Snap ring

19.

Input oil seal

20.

Shift cross

21.

Side oil seal

22.

Lock pin

23.

Shift lever

24.

Gasket

25.

Drain plug

26.

Front oil seal

27.

Companion flange

28.

Self-lock nut

29.

Mainshaft

30.

Needle bearing

31.

Front bearing

32.

Front drive shaft

33.

Rear bearing

34.

Spacer

35.

Drive chain

36.

Clutch drum

37.

Snap ring

38.

Clutch hub

39.

Snap ring

40.

Retaining plate

41.

Driven plate (10 sheet)

42.

Drive plate (10 sheet)

43.

Return spring assembly

44.

Press flange

45.

Thrust needle bearing

AWDIA0752GB

2011 Pathfinder

TRANSFER ASSEMBLY

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46.

Snap ring

47.

Retaining pin

48.

L-H fork

49.

2-4 fork

50.

Shift fork spring

51.

Fork guide

52.

Retainer pin

53.

Shift rod

A.

Apply Genuine Anaerobic Liquid
Gasket, Three Bond TB1133c or
equivalent

B.

Apply Genuine Liquid Gas-
ket, Three Bond TB1215 or
equivalent

1.

Dust cover

2.

Rear oil seal

3.

Rear case

4.

Breather tube

5.

Seal ring

6.

Main oil pump cover

7.

Inner gear

8.

Outer gear

9.

Main oil pump housing

10.

D-ring

11. D-ring

12.

Clutch piston

13.

Thrust needle bearing race

14. Oil strainer

15.

O-ring

16.

Snap ring

17. Control valve assembly

18.

Lip seal (large 5 pieces)

19.

Lip seal (small 2 pieces)

20. Gasket

21.

Filler plug

22.

Oil filter stud

23. O-ring

24.

Oil filter

25

ATP switch

26. Neutral-4LO switch

27.

Oil pressure check plug

28.

Harness bracket

29. Air breather hose clamp

30.

Stem bleeder

31.

Harness bracket

32. Center case

33.

Mainshaft rear bearing

34.

C-ring

35. Washer holder

36.

Snap ring

WDIA0302E

2011 Pathfinder

DLN-156

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

Disassembly and Assembly

INFOID:0000000006245049

DISASSEMBLY

Rear Case

1. Remove the rear case bolts.

2. Remove the rear case from the center case.

3. Remove the dust cover using suitable tool.

4. Remove the rear oil seal using suitable tool.

CAUTION:

Do not damage rear case.

5. Remove the breather tube.

37.

Sub oil pump housing

38. Outer gear

39.

Inner gear

40.

Sub oil pump cover

41. O-ring

42.

Transfer motor

43.

Connector bracket

A.

Apply Genuine Anaerobic Liquid
Gasket, Three Bond TB1133C or
equivalent.

B.

Apply Genuine Liquid Gasket,
Three Bond TB1215 or equiva-
lent.

SDIA2092E

SDIA2093E

SDIA2094E

SDIA2095E

2011 Pathfinder

TRANSFER ASSEMBLY

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Front Case

1. Remove the rear case assembly. Refer to

DLN-156, "Disassembly and Assembly"

.

2. Remove the lock pin nut.
3. Remove the lock pin using suitable tool.
4. Remove the shift lever.

5. Remove the side oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case or shift cross.

6. Remove the check plug, check spring and check ball.
7. Remove the wait detection switch.

8. Remove the self-lock nut from the companion flange using suit-

able tool.

SDIA2150E

SDIA2166E

WDIA0196E

SDIA2841E

2011 Pathfinder

DLN-158

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

9. Put a matching mark on top of the front drive shaft thread in line

with the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive

shaft thread. Never damage the front drive shaft.

10. Remove the companion flange using suitable tool.

11. Remove the center case bolts, harness bracket and air breather.
12. Remove the filler plug and gasket.

13. Separate the center case from the front case. Then remove the

center case from the front case by prying it up using suitable

tool.

CAUTION:

Do not damage the mating surfaces.

14. Remove the shift rod components together with the 2-4 sleeve

and L-H sleeve.

15. Remove the shift cross from the front case, using shift rod (A).

SDIA2779E

WDIA0133E

SDIA2100E

SDIA2101E

AWDIA0015ZZ

2011 Pathfinder

TRANSFER ASSEMBLY

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16. Remove the 2-4 sleeve and L-H sleeve from the 2-4 fork and L-

H fork respectively.

17. Drive out the retaining pin from the shift rod using suitable tool.

18. Remove the L-H fork, 2-4 fork, shift fork spring and fork guide

from the shift rod.

19. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case or sun gear.

20. Remove the snap ring from the sun gear.

CAUTION:

Do not damage front case or sun gear.

SMT992C

WDIA0134E

SDIA2142E

SDIA3382E

SDIA2144E

2011 Pathfinder

DLN-160

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

21. Remove the sun gear assembly and planetary carrier assembly

from the front case using Tool.

22. Remove the snap ring and internal gear using suitable tool.

23. Remove the front oil seal using suitable tool.

CAUTION:

Do not damage front case.

24. Remove the snap ring from the front case.

25. Remove the input bearing from the front case using Tool.

Tool number

: ST35300000 ( — )

SDIA2145E

SMT004D

SDIA2170E

SDIA2171E

Tool number

: ST33200000 (J-26082)

SDIA2178E

2011 Pathfinder

TRANSFER ASSEMBLY

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26. Remove the snap ring from the planetary carrier assembly using

suitable tool.

27. Remove the sun gear assembly from the planetary carrier

assembly.

28. Remove the snap ring from the sun gear assembly using suit-

able tool.

29. Remove the carrier bearing from the sun gear using Tools.

30. Remove the needle bearing from the sun gear using Tool.

SDIA2792E

SDIA2147E

SDIA2148E

Tool number

A: ST35300000 ( — )
B: ST30031000 ( — )

SDIA2149E

Tool number

: ST33710000 ( — )

SDIA2354E

2011 Pathfinder