Nissan March K13. Manual — part 648
STRUCTURE AND OPERATION
TM-9
< SYSTEM DESCRIPTION >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
STRUCTURE AND OPERATION
Sectional View
INFOID:0000000006056559
1.
Clutch housing
2.
1st-2nd synchronizer hub assembly
3.
3rd-4th synchronizer hub assembly
4.
5th input gear
5.
5th-reverse synchronizer hub as-
sembly
6.
5th baulk ring
7.
5th main gear
8.
4th main gear
9.
3rd main gear
10. 2nd main gear
11.
2nd single cone synchronizer
12. 1st single cone synchronizer
13. 1st main gear
14. Differential side bearing
15. Differential
16. Final gear
17. Mainshaft
18. Input shaft
JPDIC0580ZZ
TM-10
< DTC/CIRCUIT DIAGNOSIS >
[5MT: RS5F91R]
POSITION SWITCH
DTC/CIRCUIT DIAGNOSIS
POSITION SWITCH
BACK-UP LAMP SWITCH
BACK-UP LAMP SWITCH : Component Inspection
INFOID:0000000006056560
1.
CHECK BACK-UP LAMP SWITCH
1.
Disconnect position switch connector. Refer to
TM-14, "Removal and Installation"
.
2.
Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
PARK/NEUTRAL POSITION (PNP) SWITCH
PARK/NEUTRAL POSITION (PNP) SWITCH : Component Inspection
INFOID:0000000006056561
1.
CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
1.
Disconnect position switch connector. Refer to
TM-14, "Removal and Installation"
.
2.
Check continuity between position switch terminals.
Is the inspection result normal?
YES
>> INSPECTION END
NO
>> Replace position switch. Refer to
Terminals
Condition
Continuity
1
2
Reverse gear position
Existed
Except reverse gear position
Not existed
MCIA0157E
Terminals
Condition
Continuity
2
3
Neutral gear position
Existed
Except neutral gear position
Not existed
JPDIC0092ZZ
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-11
< SYMPTOM DIAGNOSIS >
[5MT: RS5F91R]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
INFOID:0000000006056562
Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.
SUSPECTED PARTS
(Possible cause)
OIL
(Oil
lev
e
l is
l
o
w)
OI
L (W
ro
ng
oi
l)
OIL
(Oil
lev
e
l is
h
igh
)
GASKE
T (Damaged)
OIL SEAL (W
orn or
damaged)
O-RING (W
orn
or
da
ma
ge
d)
SHIF
T CONTROL L
INKAGE
(W
o
rn)
SHIF
T FORK (W
o
rn)
GEAR (W
o
rn o
r da
m
age
d)
BEAR
ING
(W
orn
o
r
da
ma
ge
d)
BAUL
K
RING (W
orn
o
r da
ma
ge
d)
INSE
R
T
S
P
RING (Dam
ag
ed
)
Reference
Symptoms
Noise
1
2
3
3
Oil leakage
3
1
2
2
2
Hard to shift or will not shift
1
1
2
3
3
Jumps out of gear
1
2
2
TM-12
< PERIODIC MAINTENANCE >
[5MT: RS5F91R]
GEAR OIL
PERIODIC MAINTENANCE
GEAR OIL
Inspection
INFOID:0000000006056563
OIL LEAKAGE
Make sure that gear oil is not leaking from transaxle or around it.
OIL LEVEL
1.
Remove filler plug (1) and gasket from transaxle case.
2.
Check the oil level from filler plug mounting hole as shown in the
figure.
CAUTION:
Never start engine while checking oil level.
3.
Set a gasket on filler plug and then install it to transaxle case.
CAUTION:
Never reuse gasket.
4.
Tighten filler plug to the specified torque. Refer to
Draining
INFOID:0000000006056564
1.
Start engine and let it run to warm up transaxle.
2.
Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.
3.
Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].
CAUTION:
Never reuse gasket.
4.
Tighten drain plug to the specified torque. Refer to
Refilling
INFOID:0000000006056565
1.
Remove filler plug (1) and gasket from transaxle case.
2.
Fill with new gear oil until oil level reaches the specified limit at
filler plug mounting hole as shown in the figure.
3.
After refilling gear oil, check the oil level. Refer to
4.
Set a gasket on filler plug and then install it to transaxle case.
CAUTION:
Never reuse gasket.
5.
Tighten filler plug to the specified torque. Refer to
SCIA7119E
PCIB1504E
Oil grade and
viscosity
: Refer to
Oil capacity
: Refer to
TM-49, "General Specification"
SCIA7119E
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