Nissan Tiida C11. Manual — part 1397
TRANSAXLE ASSEMBLY
TM-639
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
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FINAL DRIVE COMPONENTS
Disassembly
INFOID:0000000001381695
1.
Remove drain plug and gasket from clutch housing, and then drain oil.
2.
Remove filler plug and gasket from transaxle case.
3.
Remove CSC from clutch housing. Refer to
CL-11, "Removal and Installation"
4.
Remove rear housing and O-ring from transaxle case.
CAUTION:
Rear housing oil channel is inserted to input shaft. There-
fore, when removing rear housing, remove it to axial direc-
tion of input shaft.
PCIB1522E
1.
Side gear
2.
Pinion mate shaft
3.
Pinion mate gear
4.
Thrust washer
5.
Lock ring
6.
Differential side bearing outer race
7.
Differential side bearing
8.
Differential case
: Replace the parts as a set.
PCIB1558E
TM-640
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5.
Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
• If not, the transaxle case cannot be removed from clutch hous-
ing.
• 3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10
°
.
6.
Push in the 5th-reverse shift fork (1), and then shift it to 5th gear
position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
7.
Remove mainshaft bolt (2) and input shaft nut (3).
CAUTION:
When mainshaft bolt and input shaft nut are removed, do
not use a power tool in order to prevent the gear from being
damaged.
8.
Remove reverse gear gate assembly (4) bolts.
9.
Remove retaining pin from 5th-reverse shift fork (1) using a pin
punch.
10. Remove 5th-reverse shift fork (1), reverse gear gate assembly (4) and 5th-reverse coupling sleeve from
5th-reverse synchronizer hub.
11. Remove 5th-reverse synchronizer hub from input shaft using a
puller.
CAUTION:
Set the claw of the puller to the large width side of the hub
when setting the puller in synchronizer hub.
12. Remove 5th baulk ring and 5th input gear.
13. Remove 5th main gear from input shaft using Tools (A) and (B).
PCIB1524E
PCIB1525E
PCIB1526E
Tool number
A: KV32300QAC
Tool number
B: KV32300QAD
PCIB1527E
TRANSAXLE ASSEMBLY
TM-641
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch housing from transaxle case.
17. Remove oil gutter from transaxle case.
18. Remove washer (1) and 4th main gear (2) from mainshaft.
19. Remove 5th-reverse fork rod (1) according to the following.
a.
Lift up 5th-reverse fork rod (1) until it contacts the claw (
) of
reverse gear assembly (2).
b.
Push down gear of reverse gear assembly (2), and then remove
5th-reverse fork rod (1) from clutch housing.
20. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) according to the following.
a.
Remove 4th baulk ring, insert keys and springs from 3rd-4th
synchronizer hub.
b.
Lift the gear of the reverse gear assembly (4) up.
c.
Lift up 1st-2nd fork rod (5), and then maintain neutral position.
d.
Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) together.
PCIB1627E
PCIB1528E
PCIB1529E
PCIB1530E
PCIB1531E
TM-642
< DISASSEMBLY AND ASSEMBLY >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
21. Remove lock pins (1) from clutch housing.
22. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) together from clutch housing.
23. Remove retaining pin from reverse gear assembly using a pin
punch.
24. Remove reverse gear assembly from clutch housing.
25. Remove final drive assembly (1) from clutch housing.
26. Remove magnet and dowel pins (2) from clutch housing.
27. Remove differential side oil seals (1) from clutch housing and
transaxle case using a flat-bladed screwdriver.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
PCIB1640E
PCIB1532E
MCIB0033E
PCIB1533E
PCIB1534E
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