Nissan Tiida C11. Manual — part 662

EC-1298

< SERVICE DATA AND SPECIFICATIONS (SDS)

[K9K]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Idle Speed

INFOID:0000000001162748

*: Under the following conditions

• A/C switch: OFF

• Electric load: OFF (Lights, glow plug, heater fan & rear window defogger)

• Steering wheel: Kept in straight-ahead position

Condition

Specification

No load* (in Neutral position)

800

±

50 rpm

EM-1

ENGINE

C

D

E

F

G

H

I

J

K

L

M

SECTION

EM

A

EM

N

O

P

CONTENTS

ENGINE MECHANICAL

HR16DE

SYMPTOM DIAGNOSIS . . . . . . . ...

5

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . . .

5

NVH Troubleshooting - Engine Noise . . . . . ...

5

Use the Chart Below to Help You Find the Cause
of the Symptom . . . . . . . . . . . . . .....

6

PRECAUTION . . . . . . . . . . . ...

7

PRECAUTIONS . . . . . . . . . . . . ...

7

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . ...

7

Precaution for Procedure without Cowl Top Cover

. ..

7

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . . .....

7

Precaution for Drain Coolant . . . . . . . . .....

8

Precaution for Disconnecting Fuel Piping . . . .....

8

Precaution for Removal and Disassembly . . . ....

8

Precaution for Inspection, Repair and Replace-
ment . . . . . . . . . . . . . . . . . . ..

8

Precaution for Assembly and Installation . . . . ..

8

Parts Requiring Angular Tightening . . . . . . ..

8

Precaution for Liquid Gasket . . . . . . . . .....

9

PREPARATION . . . . . . . . . . ...

11

PREPARATION . . . . . . . . . . . . ..

11

Special Service Tools . . . . . . . . . . . ..

11

Commercial Service Tools . . . . . . . . . ..

12

ON-VEHICLE MAINTENANCE . . . . .

15

DRIVE BELTS . . . . . . . . . . . . .

15

Checking . . . . . . . . . . . . . . . . .

15

Tension Adjustment . . . . . . . . . . . .

15

Removal and Installation . . . . . . . . . . .

16

AIR CLEANER FILTER . . . . . . . . . ..

18

Removal and Installation . . . . . . . . . . .

18

SPARK PLUG . . . . . . . . . . . . ...

19

Exploded View . . . . . . . . . . . . . . .

19

Removal and Installation . . . . . . . . . . .

19

CAMSHAFT VALVE CLEARANCE . . . . ..

21

Inspection and Adjustment . . . . . . . . . ..

21

COMPRESSION PRESSURE . . . . . . ...

24

Inspection . . . . . . . . . . . . . . . .

24

ON-VEHICLE REPAIR . . . . . . . . .

25

DRIVE BELT IDLER PULLEY . . . . . . ..

25

Exploded View . . . . . . . . . . . . . . .

25

Removal and Installation . . . . . . . . . . .

25

AIR CLEANER AND AIR DUCT . . . . . ...

27

Exploded View . . . . . . . . . . . . . . .

27

Removal and Installation . . . . . . . . . . .

27

Inspection . . . . . . . . . . . . . . . .

28

INTAKE MANIFOLD . . . . . . . . . . .

29

Exploded View . . . . . . . . . . . . . . .

29

Removal and Installation . . . . . . . . . . .

29

EXHAUST MANIFOLD . . . . . . . . . ..

32

Exploded View . . . . . . . . . . . . . . .

32

Removal and Installation . . . . . . . . . . .

32

FUEL INJECTOR AND FUEL TUBE . . . .

35

Exploded View . . . . . . . . . . . . . . .

35

Removal and Installation . . . . . . . . . . .

35

Inspection . . . . . . . . . . . . . . . .

39

OIL PAN (LOWER) . . . . . . . . . . ...

40

Exploded View . . . . . . . . . . . . . . .

40

Removal and Installation . . . . . . . . . . .

40

Inspection . . . . . . . . . . . . . . . .

41

OIL PAN (UPPER) AND OIL STRAINER . . .

42

Component . . . . . . . . . . . . . . . ..

42

EM-2

Removal and Installation . . . . . . . . . ....

42

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER . . . . . . . . . . . . . . .

47

Exploded View . . . . . . . . . . . . . ....

47

Removal and Installation . . . . . . . . . ....

47

TIMING CHAIN . . . . . . . . . . . . ..

50

Exploded View . . . . . . . . . . . . . ....

50

Removal and Installation . . . . . . . . . ....

50

Inspection . . . . . . . . . . . . . . . ...

57

CAMSHAFT . . . . . . . . . . . . . ...

59

Exploded View . . . . . . . . . . . . . ....

59

Removal and Installation . . . . . . . . . ....

59

Inspection . . . . . . . . . . . . . . . ...

71

OIL SEAL . . . . . . . . . . . . . . ...

77

VALVE OIL SEAL . . . . . . . . . . . . . .

77

VALVE OIL SEAL : Removal and Installation . . .

77

FRONT OIL SEAL . . . . . . . . . . . . . .

77

FRONT OIL SEAL : Removal and Installation . ....

78

REAR OIL SEAL . . . . . . . . . . . . . ...

78

REAR OIL SEAL : Removal and Installation . . ..

78

CYLINDER HEAD . . . . . . . . . . . ..

80

Removal and Installation . . . . . . . . . ....

80

Disassembly and Assembly . . . . . . . . ....

82

REMOVAL AND INSTALLATION . . . ...

89

ENGINE ASSEMBLY . . . . . . . . . . .

89

Exploded View . . . . . . . . . . . . . ....

89

Removal and Installation . . . . . . . . . ....

89

Inspection . . . . . . . . . . . . . . . ...

92

DISASSEMBLY AND ASSEMBLY . . . .

94

ENGINE STAND SETTING . . . . . . . .

94

Setting . . . . . . . . . . . . . . . . ....

94

ENGINE UNIT . . . . . . . . . . . . .

95

Disassembly . . . . . . . . . . . . . . ...

95

Assembly . . . . . . . . . . . . . . . ....

95

OIL PAN (UPPER) . . . . . . . . . . . .

96

Exploded View . . . . . . . . . . . . . ....

96

Removal and Installation . . . . . . . . . ....

96

Inspection . . . . . . . . . . . . . . . ...

99

CYLINDER BLOCK . . . . . . . . . . .

100

Exploded View . . . . . . . . . . . . . ...

100

Disassembly and Assembly . . . . . . . . ...

101

Inspection . . . . . . . . . . . . . . . ..

108

HOW TO SELECT PISTON AND BEARING ...

117

Description . . . . . . . . . . . . . . . .

117

Connecting Rod Bearing . . . . . . . . . ...

117

Main Bearing . . . . . . . . . . . . . . .

119

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

122

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

122

General Specification . . . . . . . . . . .

122

Drive Belts . . . . . . . . . . . . . . . .

122

Spark Plug . . . . . . . . . . . . . . .

123

Exhaust Manifold . . . . . . . . . . . . ..

123

Camshaft . . . . . . . . . . . . . . . ...

123

Cylinder Head . . . . . . . . . . . . . ...

125

Cylinder Block . . . . . . . . . . . . . ...

127

Connecting Rod Bearing . . . . . . . . . ...

130

Main Bearing . . . . . . . . . . . . . . .

131

MR18DE

SYMPTOM DIAGNOSIS . . . . . . ...

132

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ...

132

NVH Troubleshooting - Engine Noise . . . . ...

132

Use the Chart Below to Help You Find the Cause
of the Symptom . . . . . . . . . . . . . .

133

PRECAUTION . . . . . . . . . . ...

134

PRECAUTIONS . . . . . . . . . . . .

134

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

134

Precaution for Procedure without Cowl Top Cover .

134

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . .

134

Precaution for Drain Coolant . . . . . . . . .

135

Precaution for Disconnecting Fuel Piping . . . .

135

Precaution for Removal and Disassembly . . .

135

Precaution for Inspection, Repair and Replace-
ment . . . . . . . . . . . . . . . . . ..

135

Precaution for Assembly and Installation . . . ..

135

Parts Requiring Angular Tightening . . . . . ..

135

Precaution for Liquid Gasket . . . . . . . . .

136

PREPARATION . . . . . . . . . . .

138

PREPARATION . . . . . . . . . . . .

138

Special Service Tool . . . . . . . . . . . .

138

Commercial Service Tool . . . . . . . . . ..

140

ON-VEHICLE MAINTENANCE . . . . .

142

DRIVE BELTS . . . . . . . . . . . . ..

142

Component . . . . . . . . . . . . . . ...

142

Checking Drive Belts . . . . . . . . . . . .

142

Tension Adjustment . . . . . . . . . . . ..

142

Removal and Installation . . . . . . . . . ...

142

AIR CLEANER FILTER . . . . . . . . .

144

Removal and Installation . . . . . . . . . ...

144

SPARK PLUG . . . . . . . . . . . . ...

145

EM-3

C

D

E

F

G

H

I

J

K

L

M

EM

A

N

O

P

Component . . . . . . . . . . . . . . .

145

Removal and Installation . . . . . . . . . ...

145

CAMSHAFT VALVE CLEARANCE . . . . .

148

Valve Clearance . . . . . . . . . . . . .

148

COMPRESSION PRESSURE . . . . . . ..

151

Checking Compression Pressure . . . . . . ..

151

ON-VEHICLE REPAIR . . . . . . . ...

153

DRIVE BELT AUTO TENSIONER . . . . ...

153

Component . . . . . . . . . . . . . . .

153

Removal and Installation of Drive Belt Auto Ten-
sioner . . . . . . . . . . . . . . . . .

153

AIR CLEANER AND AIR DUCT . . . . . ..

154

Component . . . . . . . . . . . . . . .

154

Removal and Installation . . . . . . . . . ...

154

INTAKE MANIFOLD . . . . . . . . . . .

156

Component . . . . . . . . . . . . . . .

156

Removal and Installation . . . . . . . . . ...

156

EXHAUST MANIFOLD . . . . . . . . . .

159

Component . . . . . . . . . . . . . . .

159

Removal and Installation . . . . . . . . . ...

159

FUEL INJECTOR AND FUEL TUBE . . . ...

162

Component . . . . . . . . . . . . . . .

162

Removal and Installation . . . . . . . . . ...

162

OIL PAN . . . . . . . . . . . . . . ...

166

Component . . . . . . . . . . . . . . .

166

Removal and Installation . . . . . . . . . ...

166

IGNITION COIL . . . . . . . . . . . .

172

Component . . . . . . . . . . . . . . .

172

Removal and Installation . . . . . . . . . ...

172

ROCKER COVER . . . . . . . . . . . .

173

Component . . . . . . . . . . . . . . .

173

Removal and Installation . . . . . . . . . ...

173

TIMING CHAIN . . . . . . . . . . . . .

176

Component . . . . . . . . . . . . . . .

176

Removal and Installation . . . . . . . . . ...

177

CAMSHAFT . . . . . . . . . . . . . ..

186

Component . . . . . . . . . . . . . . .

186

Removal and Installation . . . . . . . . . ...

186

OIL SEAL . . . . . . . . . . . . . . .

195

Removal and Installation of Valve Oil Seal . . ...

195

Removal and Installation of Front Oil Seal . . .

195

Removal and Installation of Rear Oil Seal . . .

196

CYLINDER HEAD . . . . . . . . . . .

198

Component . . . . . . . . . . . . . . .

198

Removal and Installation . . . . . . . . . ...

198

Component . . . . . . . . . . . . . . .

200

Disassembly and Assembly . . . . . . . . ..

200

Inspection After Disassembly . . . . . . . .

202

REMOVAL AND INSTALLATION . . . .

207

ENGINE ASSEMBLY . . . . . . . . . ..

207

Component . . . . . . . . . . . . . . .

207

Removal and Installation . . . . . . . . . ...

207

DISASSEMBLY AND ASSEMBLY . . .

211

ENGINE UNIT . . . . . . . . . . . . ..

211

Component . . . . . . . . . . . . . . .

211

Disassembly and Assembly . . . . . . . . ...

212

Inspection After Disassembly . . . . . . . .

219

HOW TO SELECT PISTON AND BEARING ..

230

How to Select Piston and Bearing . . . . . . .

230

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

238

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

238

Standard and Limit . . . . . . . . . . . .

238

K9K

SYMPTOM DIAGNOSIS . . . . . . .

249

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

249

NVH Troubleshooting - Engine Noise . . . . .

249

Use the Chart Below to Help You Find the Cause
of the Symptom . . . . . . . . . . . . . .

250

PRECAUTION . . . . . . . . . . .

251

PRECAUTIONS . . . . . . . . . . . ...

251

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

251

Precaution for Procedure without Cowl Top Cover ..

251

Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect . . . . . . . . .

251

Precaution for Drain Coolant . . . . . . . . .

252

Precaution for Disconnecting Fuel Piping . . . ..

252

Precaution for Removal and Disassembly . . . .

252

Precaution for Inspection, Repair and Replace-
ment . . . . . . . . . . . . . . . . . ...

252

Precaution for Assembly and Installation . . . ..

252

Parts Requiring Angular Tightening . . . . . ...

252

Precaution for Liquid Gasket . . . . . . . . .

253

Precaution for Diesel Equipment . . . . . . ...

253

Installation of Thread Inserts . . . . . . . . .

257

PREPARATION . . . . . . . . . . .

258

PREPARATION . . . . . . . . . . . ...

258

Special Service Tools . . . . . . . . . . .

258

Commercial Service Tools . . . . . . . . . .

260

ON-VEHICLE MAINTENANCE . . . . ..

263