Nissan Frontier D40. Manual — part 181
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< ON-VEHICLE REPAIR >
CLUTCH PEDAL
ON-VEHICLE REPAIR
CLUTCH PEDAL
Exploded View
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Removal and Installation
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REMOVAL
1.
Remove the clutch pedal bracket nuts from inside the engine compartment.
2.
Disconnect the clutch interlock switch and ASCD clutch switch, then remove the wiring harness from the
pedal assembly.
3.
Remove the snap pin and clevis pin.
4.
Remove the pedal bracket bolt and then remove the clutch pedal assembly.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten the pedal stopper bolt lock nut or ASCD clutch switch lock nut to the specified torque after installing
the clutch pedal assembly in the vehicle and adjusting the pedal free play.
Inspection
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INSPECTION AFTER REMOVAL
• Inspect the clutch pedal for bends, damage, or cracked welds. Replace if necessary.
• Make sure that the assist spring and return spring have not lost their spring. Replace if necessary.
1.
Bracket
2.
Bushing
3.
Snap pin
4.
Pedal stopper rubber
5.
Clutch interlock switch
6.
Clutch pedal
7.
Stopper rubber
8.
ASCD clutch switch (with ASCD)
9.
Pedal stopper bolt (without ASCD)
10. Clevis pin
WCIA0548E
CLUTCH MASTER CYLINDER
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< ON-VEHICLE REPAIR >
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CLUTCH MASTER CYLINDER
Removal and Installation
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REMOVAL
1.
Remove the snap pin and clevis pin from the clevis, and separate it from the clutch pedal.
2.
Drain the brake fluid from the clutch hydraulic system.
CAUTION:
Do not spill brake fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
3.
Remove the hose clamp and hose from the clutch master cylinder.
4.
Remove the clutch tube using suitable tool.
5.
Remove the clutch master cylinder nuts, and remove the clutch master cylinder from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
• Before installation, check the position of the clevis and push rod. If
(L) is outside standard length, adjust the position of the clevis and
push rod.
• After installation, inspect and adjust the clutch pedal as necessary,
then bleed the clutch hydraulic system. Refer to
.
Clutch master cylinder nuts
: 9.3 N·m (0.95 kg-m, 82 in-lb)
Clutch tube
: Refer to
Length (L)
QR25DE
: 119.5 mm (4.70 in)
VQ40DE
: 120.5 mm (4.74 in)
Push rod nut
: 9.8 N·m (1.0 kg-m, 87 in-lb)
SCIA5158E
CL-12
< ON-VEHICLE REPAIR >
CLUTCH RESERVOIR
CLUTCH RESERVOIR
Removal and Installation
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For removal and installation of clutch reservoir, refer to
BR-33, "Removal and Installation"
.
NOTE:
• Be sure to check clutch fluid after installation. Refer to
• Be sure to bleed clutch system after installation. Refer to
OPERATING CYLINDER
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< ON-VEHICLE REPAIR >
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OPERATING CYLINDER
Removal and Installation
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REMOVAL
1.
Drain the brake fluid from the clutch hydraulic system.
CAUTION:
Do not spill brake fluid on painted surfaces. If it spills, wipe up immediately and wash the affected
area with water.
2.
Remove the clutch hose and copper washer from the operating cylinder.
CAUTION:
Do not reuse the copper washer.
3.
Remove the operating cylinder bolts, and remove the operating cylinder from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the clutch hose fitting to the specified torque.
CAUTION:
Make sure the clutch hose is not bent or twisted.
• After installation, bleed the clutch hydraulic system. Refer to
.
Operating cylinder bolts
35.3 N·m (3.6 kg-m, 26 ft-lb)
Clutch hose fitting
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