Nissan Frontier D40. Manual — part 272
TRANSFER ASSEMBLY
DLN-109
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
20. Remove the mainshaft rear bearing from the mainshaft, using
suitable tool.
21. Remove the retainer from the mainshaft.
22. Remove the snap ring from the mainshaft, using suitable tool.
23. Remove the oil pump assembly from the mainshaft.
24. Remove the snap ring from the mainshaft, using suitable tool.
25. Remove the clutch gear from the mainshaft.
26. Remove the snap ring from the L-H shift rod assembly, using
suitable tool.
27. Remove the 2-4 sleeve and 2-4 shift fork assembly from the
mainshaft.
28. Remove the drive chain together with the sprocket and front
drive shaft from the front case.
29. Remove the mainshaft from the sun gear assembly.
30. Remove the L-H shift rod assembly and control shift rod assem-
bly from the front case.
31. Remove the L-H sleeve together with the L-H shift fork from the
planetary carrier assembly.
WDIA0135E
SDIA2461E
SDIA2462E
SDIA2463E
SDIA2464E
DLN-110
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
32. Remove the snap ring from the sun gear.
CAUTION:
Do not damage sun gear or input bearing.
33. Press the sun gear assembly and planetary carrier assembly
from the front case, using Tool.
34. Remove the snap ring from the front case.
35. Remove the internal gear from the front case.
36. Remove the snap ring from the front case.
PDIA0099E
Tool number
: KV38100200 (
—
)
PDIA0100E
PDIA0101E
PDIA0305E
PDIA0103E
TRANSFER ASSEMBLY
DLN-111
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
37. Remove the input bearing from the front case, using Tool.
38. Remove the baffle plate from the front case.
39. Remove the breather tube from the front case.
INSPECTION AFTER DISASSEMBLY
Case
Check the contact surfaces of the shift rod and bearing for wear and
damage. If any is found, replace with a new one.
Sleeve
Check the items below. If necessary, replace them with new ones.
• Damage and excessive wear of the contact surfaces of the
sprocket, mainshaft and sleeve.
• Sleeve must move smoothly.
Gear, Shaft and Drive Chain
Tool number
: KV38100200 (
—
)
PDIA0104E
PDIA0105E
PDIA0145E
PDIA0136E
DLN-112
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
Check the items below. If necessary, replace them with new ones.
• Damage, peeling, uneven wear and bending of the shaft.
• Excessive wear, damage and peeling of the gear.
Bearing
Check the bearing for damage and rough rotation. If necessary,
replace it with a new one.
ASSEMBLY
1.
Install the breather tube.
CAUTION:
Install breather tube in the direction shown.
2.
Install the baffle plate to the front case. Tighten the bolt to the
specified torque. Refer to
DLN-105, "Disassembly and Assem-
CAUTION:
Install baffle plate by pushing it in the direction shown
while tightening the bolt.
SDIA2790E
MTF0041D
PDIA0107E
SDIA2479E
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