Nissan Frontier D40. Manual — part 271
TRANSFER ASSEMBLY
DLN-105
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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Disassembly and Assembly
INFOID:0000000005602370
DISASSEMBLY
1.
Remove the drain plug and filler plug.
1.
Input bearing
2.
Snap ring
3.
Internal gear
4.
Carrier bearing
5.
Sun gear
6.
Needle bearing
7.
Metal bushing
8.
Planetary carrier assembly
9.
L-H sleeve
10. Drive chain
11.
Mainshaft
12. Sprocket
13. 2-4 sleeve
14. Clutch gear
15. Oil pump assembly
16. Retainer
17. Mainshaft rear bearing
18. Front bearing
19. Front drive shaft
20. Rear bearing
21. Clevis pin
22. Shift collar
23. L-H shift fork
24. L-H shift rod
25. Retaining pin
26. 2-4 shift bracket
27. 2-4 shift fork
28. Fork guide collar
29. 2-4 shift fork spring
30. Retaining ring
31. Snap ring
32. Drum cam
33. Control shift rod
34. Spacer
35. Control shift rod assembly
SDIA3421E
DLN-106
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
2.
Remove the transfer control device from the rear case.
3.
Remove the O-ring from the transfer control device.
4.
Remove the self-lock nut from the companion flange, using suit-
able tool.
5.
Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.
6.
Remove the companion flange, using suitable tool.
7.
Remove the front oil seal from the front case, using Tool.
CAUTION:
Do not damage front case or front drive shaft.
SDIA2212E
SDIA2841E
SDIA2779E
WDIA0133E
Tool number
: ST33290001 (J-34286)
SDIA2423E
TRANSFER ASSEMBLY
DLN-107
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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8.
Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.
9.
Remove the wait detection switch (gray) from the rear case.
10. Remove check plug, check shift spring and check ball (M/T
models only).
11. Remove the dust cover from the rear case, using suitable tool.
CAUTION:
Do not damage rear case.
12. Remove oil cover from the dust cover.
13. Remove the rear oil seal from the rear case, using Tool.
CAUTION:
Do not damage rear case or mainshaft.
PDIA0090E
PDIA0091E
LDIA0193E
PDIA0092E
Tool number
: ST33290001 (J-34286)
SDIA2424E
DLN-108
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
14. Remove the input oil seal from the front case, using suitable
tool.
CAUTION:
Do not damage front case, sun gear or input bearing.
15. Remove the retainer bolts and gaskets.
16. Remove the rear case bolts, harness bracket and air breather
hose clamp from the rear case.
17. Separate the front case from the rear case. Then remove the
rear case by prying it up, using suitable tool.
CAUTION:
Do not damage the mating surface.
18. Remove the spacer from the control shift rod (A/T models only).
CAUTION:
Do not drop spacer.
19. Remove the snap ring from the mainshaft, using suitable tool.
PDIA0094E
SDIA2789E
SDIA3422E
PDIA0096E
SDIA2430E
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