Nissan Frontier D40. Manual — part 1038
TM-50
< DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
GEAR COMPONENTS
s.
Measure each gear end play as a final check. Refer to
.
SMT376A
SERVICE DATA AND SPECIFICATIONS (SDS)
TM-51
< SERVICE DATA AND SPECIFICATIONS (SDS)
[FS5R30A]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specification
INFOID:0000000005273951
Engine
QR25DE
Transmission model
FS5R30A
Model code number
EA000
Number of speed
5
Synchromesh type
Warner
Shift pattern
Gear ratio
1st
3.580
2nd
2.077
3rd
1.360
4th
1.000
OD
0.811
Reverse
3.636
Number of teeth
Main gear
Drive
22
1st
32
2nd
30
3rd
29
4th
—
OD
24
Reverse
30
Counter gear
Drive
32
1st
13
2nd
21
3rd
31
4th
—
OD
43
Reverse
12
Reverse idler gear
22
Oil capacity (Approx.)
(US qt, Imp qt)
2.89 (3, 2-1/2)
Remarks
Reverse synchronizer
Installed
Double-cone synchronizer
2nd and 3rd
SCIA0821E
TM-52
< SERVICE DATA AND SPECIFICATIONS (SDS)
[FS5R30A]
SERVICE DATA AND SPECIFICATIONS (SDS)
Gear End Play
INFOID:0000000005273952
Unit: mm (in)
Baulk Ring Clearance
INFOID:0000000005273953
Unit: mm (in)
Available Snap Rings
INFOID:0000000005273954
MAIN DRIVE GEAR SNAP RING
*: Always check with the Parts Department for the latest parts information.
MAINSHAFT FRONT SNAP RING
Gear
End play
1st main gear
0.23 - 0.33 (0.0091 - 0.0130)
2nd main gear
0.23 - 0.33 (0.0091 - 0.0130)
3rd main gear
0.06 - 0.16 (0.0024 - 0.0063)
OD counter gear
0.23 - 0.33 (0.0091 - 0.0130)
Reverse main gear
0.33 - 0.43 (0.0130 - 0.0169)
Measurement point
Standard value
Limit value
2nd and 3rd
(Double-cone synchronizer)
Clearance between synchronizer cone
and inner baulk ring end face (A)
0.7 - 0.9 (0.028 - 0.035)
0.2 (0.008)
Clearance between outer baulk ring pawl
and synchronizer cone (B)
0.6 - 1.1 (0.024 -0.043)
0.2 (0.008)
1st
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
Main drive
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
OD
1.05 - 1.3 (0.041 - 0.051)
0.7 (0.028)
Reverse
Clearance between reverse cone and
revers baulk ring end face (A)
0.35 - 0.95 (0.0138 - 0.0374)
1.1 (0.043)
PCIB0249E
SMT428C
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness
mm (in)
Part number*
Thickness
mm (in)
Part number*
1.89 (0.0744)
1.95 (0.0768)
1.99 (0.0783)
32204 01G60
32204 01G61
32204 01G62
2.03 (0.0799)
2.07 (0.0815)
2.11 (0.0831)
32204 01G63
32204 01G64
32204 01G65
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness
mm (in)
Part number*
Thickness
mm (in)
Part number*
1.99 (0.0783)
2.03 (0.0799)
2.07 (0.0815)
32204 01G62
32204 01G63
32204 01G64
2.11 (0.0831)
2.15 (0.0846)
2.19 (0.0862)
32204 01G65
32204 01G66
32204 01G67
SERVICE DATA AND SPECIFICATIONS (SDS)
TM-53
< SERVICE DATA AND SPECIFICATIONS (SDS)
[FS5R30A]
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*: Always check with the Parts Department for the latest parts information.
COUNTER GEAR REAR SNAP RING
*: Always check with the Parts Department for the latest parts information.
Available C-Rings
INFOID:0000000005273955
MAINSHAFT C-RING
*: Always check with the Parts Department for the latest parts information.
Available Thrust Washer
INFOID:0000000005273956
REVERSE IDLER THRUST WASHER
*: Always check with the Parts Department for the latest parts information.
Available Shims
INFOID:0000000005273957
TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM
*: Always check with the Parts Department for the latest parts information.
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness
mm (in)
Part number*
Thickness
mm (in)
Part number*
1.32 (0.0520)
1.38 (0.0543)
1.44 (0.0567)
1.50 (0.0591)
32236 01G00
32236 01G01
32236 01G02
32236 01G03
1.56 (0.0614)
1.62 (0.0638)
1.68 (0.0661)
1.74 (0.0685)
32236 01G04
32236 01G05
32236 01G06
32236 01G07
End play
0 - 0.1 mm (0 - 0.004 in)
Thickness
mm (in)
Part number*
Thickness
mm (in)
Part number*
2.63 (0.1035)
2.70 (0.1063)
2.77 (0.1091)
2.84 (0.1118)
2.91 (0.1146)
2.98 (0.1173)
3.05 (0.1201)
3.12 (0.1228)
32348 01G15
32348 01G00
32348 01G01
32348 01G02
32348 01G03
32348 01G04
32348 01G05
32348 01G06
3.19 (0.1256)
3.26 (0.1283)
3.33 (0.1311)
3.40 (0.1339)
3.47 (0.1366)
3.54 (0.1394)
3.61 (0.1421)
3.68 (0.1449)
32348 01G07
32348 01G08
32348 01G09
32348 01G10
32348 01G11
32348 01G12
32348 01G13
32348 01G14
End play
0.30 - 0.53 mm (0.0118 - 0.0209 in)
Thickness
mm (in)
Part number*
A
1.97 (0.0776)
32284 01G20
B
2.07 (0.0815)
32284 01G21
End play
0.10 - 0.26 mm (0.0039 - 0.0102 in)
Dial indicator deflection
mm (in)
Thickness of proper shim
mm (in)
Part number*
0.93 - 1.02 (0.0367 - 0.0401)
0.80 (0.0315)
32218 01G00
1.01 - 1.10 (0.0398 - 0.0433)
0.88 (0.0346)
32218 01G11
1.09 - 1.18 (0.0430 - 0.0464)
0.96 (0.0378)
32218 01G12
1.17 - 1.26 (0.0461 - 0.0496)
1.04 (0.0409)
32218 01G13
1.25 - 1.34 (0.0493 - 0.0527)
1.12 (0.0441)
32218 01G14
1.33 - 1.42 (0.0524 - 0.0559)
1.20 (0.0472)
32218 01G04
1.41 - 1.50 (0.0556 - 0.0590)
1.28 (0.0504)
32218 01G15
1.49 - 1.58 (0.0587 - 0.0622)
1.36 (0.0535)
32218 01G16
1.57 - 1.66 (0.0619 - 0.0653)
1.44 (0.0567)
32218 01G17
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