Nissan Frontier D40. Manual — part 1039
TM-54
< PRECAUTION >
[6MT: FS6R31A]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005589621
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Service Notice or Precaution
INFOID:0000000005273958
• Do not reuse transmission oil once it has been drained.
• Check oil level or replace oil with vehicle on level surface.
• During removal or installation, keep inside of transmission clear of dust or dirt.
• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be
certain they do not interfere with the function of the parts they are applied to.
• In principle, tighten nuts and bolts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
• Be careful not to damage sliding surfaces and mating surfaces.
PREPARATION
TM-55
< PREPARATION >
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000005273959
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST30911000
(
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)
Inserter
• Installing mainshaft bearing
• Installing 5th-6th synchronizer hub assem-
bly
• Installing reverse main gear bushing
• Installing 3rd gear bushing
• Installing 3rd-4th synchronizer hub assem-
bly
a: 98 mm (3.86 in) dia.
b: 40 mm (1.57 in) dia.
ST30022000
(
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)
Inserter
• Installing 3rd main gear
• Installing 4th main gear
a: 110 mm (4.33 in) dia.
b: 46 mm (1.81 in) dia.
ST27861000
(
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)
Support ring
• Installing 1st-2nd synchronizer hub assem-
bly
• Installing 1st gear bushing
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.
ST30032000
(J-26010-01)
Inserter
Installing counter rear bearing inner race
a: 80 mm (3.15 in) dia.
b: 31 mm (1.22 in) dia.
KV32102700
(
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)
Drift
Installing main drive gear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.
ST23860000
(
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)
Drift
Installing reverse counter gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
ZZA0920D
ZZA0920D
ZZA0832D
ZZA0920D
ZZA0534D
ZZA0534D
TM-56
< PREPARATION >
[6MT: FS6R31A]
PREPARATION
ST01530000
(
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)
Drift
Installing reverse synchronizer hub assembly
a: 50 mm (1.97 in) dia.
b: 41 mm (1.61 in) dia.
KV381054S0
(J-34286)
Puller
Removing rear oil seal
ST33200000
(J-26082)
Drift
• Installing counter rear bearing
• Installing rear oil seal
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
KV40100630
(J-26092)
Inserter
Installing 4th counter gear thrust washer
a: 67 mm (2.64 in) dia.
b: 38 mm (1.50 in) dia.
KV38102100
(J-25803-01)
Drift
Installing front cover oil seal
a: 44 mm (1.73 in) dia.
b: 28 mm (1.10 in) dia.
KV32103300
(J-46529)
Press plate
Installing reverse synchronizer hub assembly
a: 73 mm (2.87 in)
ST30031000
(J-22912-01)
Puller
Measuring wear of inner baulk ring
Tool number
(Kent-Moore No.)
Tool name
Description
ZZA0534D
ZZA0601D
ZZA1002D
ZZA0920D
NT084
PCIB0165J
ZZC0499D
PREPARATION
TM-57
< PREPARATION >
[6MT: FS6R31A]
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Commercial Service Tool
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ST22490000
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Adapter setting plate
Holding a adapter plate
ST33400001
(J-26082)
Drift
Installing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
Tool number
(Kent-Moore No.)
Tool name
Description
ZZC0465D
NT086
Tool name
Description
Puller
Removing each bearing, gear and bushing
Pin punch
Tip diameter: 6.0 mm (0.236 in) dia.
Removing and installing each retaining pin
Power tool
Loosening bolts and nuts
ZZB0823D
ZZA0815D
PBIC0190E
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