Nissan Frontier D40. Manual — part 923
RAX-1
TRANSMISSION & DRIVELINE
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SECTION
RAX
A
B
RAX
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CONTENTS
REAR AXLE
C200
SERVICE INFORMATION . . . . . . .
PRECAUTIONS . . . . . . . . . . . . ...
Precaution . . . . . . . . . . . . . . . .....
PREPARATION . . . . . . . . . . . . ...
Special Service Tool . . . . . . . . . . . .....
Commercial Service Tool . . . . . . . . . . ..
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . . .
NVH Troubleshooting Chart . . . . . . . . . ..
ON-VEHICLE SERVICE . . . . . . . . . ..
Rear Axle Parts . . . . . . . . . . . . . .....
Rear Axle Bearing . . . . . . . . . . . . .....
AXLE SHAFT . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . . ...
AXLE BEARING . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AXLE OIL SEAL . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
Axle Specification . . . . . . . . . . . . .
Shim Washers . . . . . . . . . . . . . . .
M226
SERVICE INFORMATION . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . .
Precaution . . . . . . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . .
Commercial Service Tool . . . . . . . . . .
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ...
NVH Troubleshooting Chart . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . .
Rear Axle Parts . . . . . . . . . . . . . ...
Rear Axle Bearing . . . . . . . . . . . . ...
AXLE SHAFT . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AXLE BEARING . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AXLE OIL SEAL . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
RAX-2
< SERVICE INFORMATION >
[C200]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005549049
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution
INFOID:0000000005274992
• When installing rubber parts, final tightening must be carried out under unladen condition* with tires
on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated posi-
tions.
• After installing removed suspension parts, check wheel alignment and adjust if necessary.
PREPARATION
RAX-3
< SERVICE INFORMATION >
[C200]
C
E
F
G
H
I
J
K
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M
A
B
RAX
N
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PREPARATION
Special Service Tool
INFOID:0000000005274993
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service Tool
INFOID:0000000005274994
Tool number
(Kent-Moore No.)
Tool name
Description
KV40106500
(J-45073)
Rear axle bearing remover
Removing wheel bearing, wheel bearing lock
nut and ABS sensor rotor
—
(J-46215)
Rear axle bearing installation kit
A: ABS sensor mount repair kit J-
46215-8
B: Plastic plugs and nuts kit J-46215-4
Installing rear axle bearing
—
(J-23907)
Seal and bushing puller
Removing rear axle seal
LPD022
LDIA0045E
LDIA0047E
LDIA0048E
LDIA0046E
RAX-4
< SERVICE INFORMATION >
[C200]
PREPARATION
Tool name
Description
1 Flare nut crowfoot
2 Torque wrench
Removing and installing each brake piping
a: 10 mm (0.39 in)
Bearing cage oil seal drift
Installing oil seal
a: 74 mm (2.91 in) dia.
b: 68 mm (2.68 in) dia.
Rear axle oil seal drift
Installing oil seal
a: 54.5 mm (2.15 in.)
b: 34.5 mm (1.36 in.)
Power tools
Removing and installing nuts and bolts
S-NT360
NT115
NT115
PBIC0190E
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