Nissan Frontier D40. Manual — part 1030

TM-18

< ON-VEHICLE REPAIR >

[FS5R30A]

AIR BREATHER HOSE

AIR BREATHER HOSE

Removal and Installation

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Refer to the figure below for air breather hose removal and installation information.

CAUTION:

• Make sure there are no pinched or blocked areas on the air breather hose after installation.
• When inserting the air breather hose, be sure to insert it fully until its end reaches the end of the tube

radius.

• Install the air breather hose with the paint mark side up.
• Install the air breather hose and harness to the clip to prevent separation.
• Push the harness so that it contacts with the interlocking bolt.

1.

Air breather hose

2.

Harness

3.

Breather tube

4.

Clip

LCIA0380E

TRANSMISSION ASSEMBLY

TM-19

< REMOVAL AND INSTALLATION >

[FS5R30A]

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REMOVAL AND INSTALLATION

TRANSMISSION ASSEMBLY

Removal and Installation from Vehicle

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COMPONENTS

REMOVAL

1.

Breather hose

2.

Transmission assembly

3.

Dust cover

4.

Crossmember

5.

Insulator

A.

Refer to INSTALLATION

AWDIA0627GB

TM-20

< REMOVAL AND INSTALLATION >

[FS5R30A]

TRANSMISSION ASSEMBLY

1.

Drain the transmission fluid. Refer to

TM-13, "Changing"

.

2.

Disconnect the battery cable from the negative terminal.

3.

Remove the shift lever assembly. Refer to

TM-16, "Removal and Installation"

.

4.

Remove the rear propeller shaft. Refer to

DLN-173, "Removal and Installation"

.

5.

Remove the gusset.

6.

Disconnect the heated oxygen sensor connector and remove wire harness from transmission.

7.

Disconnect the back-up lamp switch and park/neutral position (PNP) switch connectors.

8.

Remove the clutch operating cylinder from the transmission. Refer to

CL-15, "5M/T : Removal and Instal-

lation"

.

9.

Remove the starter motor. Refer to

STR-33, "Removal and Installation (QR25DE)"

.

10. Support the transmission using a suitable jack.

11. Remove the transmission dust cover.
12. Remove the transmission to engine bolts.

13. Remove the nuts securing the insulator to the crossmember.

14. Remove the transmission crossmember using power tool.

WARNING:

Support the transmission using suitable jack.

15. Remove the air breather hose and breather tube. Refer to

TM-18, "Removal and Installation"

.

16. Separate the transmission from the engine and remove it from the vehicle.

WARNING:

Support manual transmission while removing it using suitable jack.

INSTALLATION

Installation is the reverse order of removal.
• When installing the transmission to the engine, install the bolts in

accordance with the standard below.

CAUTION:

• When installing be careful to avoid interference between transmission main drive gear and clutch

cover.

• When replacing an engine or transmission you must make sure the dowels are installed correctly

during re-assembly.

• Improper alignment caused by missing dowels may cause vibration oil leaks or breakage of driv-

etrain components.

• After installation, check for oil leakage and oil level. Refer to

TM-13, "Checking"

.

Bolt No.

1

2

3

Quantity

4

1

6

Bolt length “

”

mm (in)

60 (2.36)

65 (2.56)

Tightening torque
N·m (kg-m, ft-lb)

35 (3.6, 26)

75 (7.7, 55)

WCIA0505E

TRANSMISSION ASSEMBLY

TM-21

< DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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DISASSEMBLY AND ASSEMBLY

TRANSMISSION ASSEMBLY

Overhaul

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EXPLODED VIEW

PCIB1281E