Nissan Frontier. Manual — part 300
DLN-102
< UNIT REMOVAL AND INSTALLATION >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
• After the installation, check the 4WD shift indicator pattern. If NG, adjust the position between the transfer
assembly and transfer control unit. Refer to
TRANSFER ASSEMBLY
DLN-103
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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UNIT DISASSEMBLY AND ASSEMBLY
TRANSFER ASSEMBLY
Exploded View
INFOID:0000000009479718
COMPONENTS
1.
Baffle plate
2.
Breather tube
3.
Front case
4.
Snap ring
5.
Input oil seal
6.
Self-lock nut
7.
Companion flange
8.
Front oil seal
9.
4LO switch (gray with green paint)
10. ATP switch (black)
11. Rear case
12. Wait detection switch (gray)
13. Gasket
14. Filler plug
15. Check ball (M/T models only)
16. Check shift spring (M/T models only) 17. Check plug (M/T models only)
18. Drain plug
19. O-ring
20. Transfer control device
21. Harness bracket
22. Dust cover
23. Rear oil seal
24
Retainer bolt
25. Gasket
26. Air breather hose clamp
27. Oil cover
A.
Apply Genuine Anaerobic Liquid
Gasket or equivalent.
B.
Apply Genuine Silicone RTV or
equivalent.
AWDIA0765GB
DLN-104
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
Disassembly and Assembly
INFOID:0000000009479719
DISASSEMBLY
1. Remove the drain plug and filler plug.
1.
Input bearing
2.
Snap ring
3.
Internal gear
4.
Carrier bearing
5.
Sun gear
6.
Needle bearing
7.
Metal bushing
8.
Planetary carrier assembly
9.
L-H sleeve
10. Drive chain
11. Mainshaft
12. Sprocket
13. 2-4 sleeve
14. Clutch gear
15. Oil pump assembly
16. Retainer
17. Mainshaft rear bearing
18. Front bearing
19. Front drive shaft
20. Rear bearing
21. Clevis pin
22. Shift collar
23. L-H shift fork
24. L-H shift rod
25. Retaining pin
26. 2-4 shift bracket
27. 2-4 shift fork
28. Fork guide collar
29. 2-4 shift fork spring
30. Retaining ring
31. Snap ring
32. Drum cam
33. Control shift rod
34. Spacer
35. Control shift rod assembly
SDIA3421E
TRANSFER ASSEMBLY
DLN-105
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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2. Remove the transfer control device from the rear case.
3. Remove the O-ring from the transfer control device.
CAUTION:
Do not reuse O-ring.
4. Remove the self-lock nut from the companion flange, using suit-
able tool.
5. Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.
6. Remove the companion flange, using suitable tool.
7. Remove the front oil seal from the front case, using Tool.
CAUTION:
Do not damage front case or front drive shaft.
SDIA2212E
SDIA2841E
SDIA2779E
WDIA0133E
Tool number
: ST33290001 (J-34286)
SDIA2423E
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