Nissan Frontier. Manual — part 301
DLN-106
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
8. Remove the 4LO switch [gray (with green paint)] and ATP switch
(black) from the front case.
9. Remove the wait detection switch (gray) from the rear case.
10. Remove check plug, check shift spring and check ball (M/T
models only).
11. Remove the dust cover from the rear case, using suitable tool.
CAUTION:
Do not damage rear case.
12. Remove oil cover from the dust cover.
13. Remove the rear oil seal from the rear case, using Tool.
CAUTION:
Do not damage rear case or mainshaft.
PDIA0090E
PDIA0091E
LDIA0193E
PDIA0092E
Tool number
: ST33290001 (J-34286)
SDIA2424E
TRANSFER ASSEMBLY
DLN-107
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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14. Remove the input oil seal from the front case, using suitable
tool.
CAUTION:
Do not damage front case, sun gear or input bearing.
15. Remove the retainer bolts and gaskets.
16. Remove the rear case bolts, harness bracket and air breather
hose clamp from the rear case.
17. Separate the front case from the rear case. Then remove the
rear case by prying it up, using suitable tool.
CAUTION:
Do not damage the mating surface.
18. Remove the spacer from the control shift rod (A/T models only).
CAUTION:
Do not drop spacer.
19. Remove the snap ring from the mainshaft, using suitable tool.
PDIA0094E
SDIA2789E
SDIA3422E
PDIA0096E
SDIA2430E
DLN-108
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
20. Remove the mainshaft rear bearing from the mainshaft, using
suitable tool.
21. Remove the retainer from the mainshaft.
22. Remove the snap ring from the mainshaft, using suitable tool.
23. Remove the oil pump assembly from the mainshaft.
24. Remove the snap ring from the mainshaft, using suitable tool.
25. Remove the clutch gear from the mainshaft.
26. Remove the snap ring from the L-H shift rod assembly, using
suitable tool.
27. Remove the 2-4 sleeve and 2-4 shift fork assembly from the
mainshaft.
28. Remove the drive chain together with the sprocket and front
drive shaft from the front case.
29. Remove the mainshaft from the sun gear assembly.
30. Remove the L-H shift rod assembly and control shift rod assem-
bly from the front case.
31. Remove the L-H sleeve together with the L-H shift fork from the
planetary carrier assembly.
WDIA0135E
SDIA2461E
SDIA2462E
SDIA2463E
SDIA2464E
TRANSFER ASSEMBLY
DLN-109
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
32. Remove the snap ring from the sun gear.
CAUTION:
Do not damage sun gear or input bearing.
33. Press the sun gear assembly and planetary carrier assembly
from the front case, using Tool.
34. Remove the snap ring from the front case.
35. Remove the internal gear from the front case.
36. Remove the snap ring from the front case.
PDIA0099E
Tool number
: KV38100200 ( — )
PDIA0100E
PDIA0101E
PDIA0305E
PDIA0103E
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