Nissan Frontier. Manual — part 303
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TRANSFER ASSEMBLY
15. Install the drive chain together with the front drive shaft and
sprocket to the front case.
16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-
shaft.
CAUTION:
• Install with proper orientation of 2-4 sleeve.
• Install 2-4 shift fork with engaging the grooves of 2-4 shift
fork in the retaining pin of 2-4 shift bracket.
17. Install the snap ring to the L-H shift rod assembly, using suitable
tool.
CAUTION:
Do not reuse snap ring.
18. Install the clutch gear to the mainshaft.
19. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
20. Install the oil pump assembly to the mainshaft.
21. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
SDIA2464E
SDIA2467E
SDIA2463E
SDIA2462E
SDIA2461E
TRANSFER ASSEMBLY
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22. Install the retainer to the mainshaft.
CAUTION:
Set the projection of oil pump assembly to the identification
hole, and then align locating hole of retainer to the L-H shift
rod assembly.
23. Install the mainshaft rear bearing to the mainshaft, using Tool.
CAUTION:
Do not push too hard in order to avoid snap rings becoming
dislodged from mainshaft.
24. Install the snap ring to the mainshaft, using suitable tool.
CAUTION:
Do not reuse snap ring.
25. Install the spacer to the control shift rod (A/T models only).
26. Apply liquid gasket to the mating surface of the front case.
• Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to
GI-21, "Recommended Chemical Products and
.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
27. Install the rear case to the front case.
28. Tighten the bolts to the specified torque. Refer to
CAUTION:
Be sure to install the harness brackets and air breather
hose clamp.
SDIA2468E
Tool number
: KV32102700 ( — )
SDIA2469E
SDIA2430E
WDIA0217E
SDIA3422E
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TRANSFER ASSEMBLY
29. Install the retainer bolts with new gaskets. Tighten the bolts to
the specified torque. Refer to
.
CAUTION:
• Do not reuse gasket.
• Tighten them to the specified torque again.
30. Apply petroleum jelly to the circumference of the oil seal, and
install it to the front case, using Tools.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
31. Install the rear oil seal until it is flush with the end face of the rear
case, using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
32. Install the oil cover until it reaches the end face of the new dust cover.
CAUTION:
Position the oil cover with the notch at bottom position.
33. Apply petroleum jelly to the circumference of the new dust cover.
Position the dust cover as shown.
CAUTION:
• Do not reuse dust cover.
• Position the protrusions at the position shown.
• (1): Dust cover
• (A): Protrusions
• (2): Rear case assembly
SDIA2789E
Dimension (A)
: 4.0 - 4.6 mm (0.157 - 0.181 in)
Tool number
(A): ST30720000 (J-25405)
(B): KV40104830 ( — )
SDIA3191E
Tool number
: KV38100500 ( — )
PDIA0115E
AWDIA0550GB
TRANSFER ASSEMBLY
DLN-117
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34. Install the dust cover to the rear case, using Tool.
CAUTION:
• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.
35. Install check ball and check spring to rear case (M/T models only).
36. Apply sealant to thread of check plug, then install it to rear case
and tighten to the specified torque (M/T models only). Refer to
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
37. Apply sealant to the threads of the wait detection switch (gray).
Then install it to the rear case and tighten to the specified
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
38. Apply sealant to the threads of the 4LO switch (gray with green
paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to
.
• Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
Tool number
: KV40105310 ( — )
PDIA0116E
SDIA3380E
SDIA3389E
SDIA3390E
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