Nissan Sentra. Manual — part 207
CLUTCH MASTER CYLINDER
CL-13
< REMOVAL AND INSTALLATION >
C
E
F
G
H
I
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K
L
M
A
B
CL
N
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P
5. Pull up the lock pin (1) from connector of clutch master cylinder
(2) and separate clutch tube (3).
6. Rotate clutch master cylinder clockwise by 45 degrees, and then
remove clutch master cylinder from the vehicle.
INSTALLATION
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
1. With the nipple (1) rotated clockwise by 45 degrees, insert clutch
mastery cylinder into the mounting hole. Rotate the clutch mas-
ter cylinder counterclockwise by 45 degrees (A) as show to
secure it. At this time, nipple (1) is in the upward (B) position.
2. Install clutch master cylinder rod end to clutch pedal.
CAUTION:
Press clutch master cylinder rod end into clutch pedal until
it stops.
3. Install reservoir hose to reservoir tank and clutch master cylin-
der.
CAUTION:
Rotate reservoir hose with painted mark facing upward.
4. Press down the lock pin into connector of clutch master cylinder until it stops.
5. Install clutch tube into connector of clutch master cylinder until it stops.
6. Fill with clutch fluid and perform air bleeding procedure. Refer to
.
7. Installation of the remaining components is in the reverse order of removal.
Inspection and Adjustment
INFOID:0000000009757030
INSPECTION AFTER INSTALLATION
• Check for fluid leakage and the fluid level. Refer to
• Check the clutch pedal height. Refer to
CL-5, "Inspection and Adjustment"
• Check the clutch interlock switch position (if equipped). Refer to
CL-5, "Inspection and Adjustment"
• Check the clutch pedal position switch position (if equipped). Refer to
CL-5, "Inspection and Adjustment"
.
ADJUSTMENT AFTER INSTALLATION
• Adjust the clutch interlock switch position (if equipped). Refer to
CL-5, "Inspection and Adjustment"
• Adjust the clutch pedal position switch position (if equipped). Refer to
CL-5, "Inspection and Adjustment"
.
• Perform the air bleeding procedure. Refer to
JPDIB0167ZZ
JPDIB0114ZZ
CL-14
< REMOVAL AND INSTALLATION >
CLUTCH PIPING
CLUTCH PIPING
Exploded View
INFOID:0000000009757031
Hydraulic Layout
INFOID:0000000009757032
Removal and Installation
INFOID:0000000009757033
CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1.
CSC (Concentric Slave Cylinder)
2.
Clip
3
Clutch tube
4.
Clutch damper
5.
Bracket
6.
Clutch master cylinder
JSDIA3642ZZ
1.
Clutch tube
2.
Lock pin
3.
CSC (Concentric Slave Cylinder)
4.
Clutch damper
5.
Clutch master cylinder
6.
Clutch pedal
PCIB1499E
CLUTCH PIPING
CL-15
< REMOVAL AND INSTALLATION >
C
E
F
G
H
I
J
K
L
M
A
B
CL
N
O
P
REMOVAL
1. Drain clutch fluid. Refer to
.
2. Press the lock pin into the bleeding connector of the CSC, and then remove clutch tube from CSC.
3. Pull outward on the lock pins from the connectors of the clutch damper until the pins stop, and then
remove clutch tubes from clutch damper.
4. Pull outward on the lock pin from the connector of the clutch master cylinder until the pin stops, and then
remove clutch tube from clutch master cylinder.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not damage clutch tube.
• Insert each clutch tube into the CSC bleeding connector, the clutch damper connector, and the clutch master
cylinder connector until it contacts the end of each connector.
• Install each lock pin into the clutch damper connector and the clutch master cylinder connector until it con-
tacts the end of each connector.
Inspection and Adjustment
INFOID:0000000009757034
INSPECTION AFTER REMOVAL
• Check the clutch tube for cracks and damage. If the clutch tube has cracks or damage, replace it with a new
one.
• Check the O-ring of the clutch tube for cracks and damage. If the O-ring of the clutch tube has cracks or
damage, replace clutch tube with a new one.
CAUTION:
Do not reuse O-rings.
• Check the clutch damper for cracks and damage. If the clutch damper has cracks or damage, replace it with
a new one.
INSPECTION AFTER INSTALLATION
• Check the fluid leakage and the fluid level. Refer to
.
• Check the clutch pedal height. Refer to
CL-5, "Inspection and Adjustment"
ADJUSTMENT AFTER INSTALLATION
Perform the air bleeding procedure. Refer to
.
CL-16
< REMOVAL AND INSTALLATION >
CSC (CONCENTRIC SLAVE CYLINDER)
CSC (CONCENTRIC SLAVE CYLINDER)
Exploded View
INFOID:0000000009757035
Removal and Installation
INFOID:0000000009757036
CAUTION:
• Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the original position every
time the transaxle assembly is removed. This action may allow dust or contaminants to gather on
the sliding parts and damage a seal of CSC causing clutch fluid leakage.
• Do not disassemble CSC.
• Keep painted surface on the body or other parts free of clutch fluid. If clutch fluid spills, wipe up
immediately and wash the affected area with water.
REMOVAL
1. Remove engine and transaxle assembly. Refer to
TM-28, "Removal and Installation"
.
2. Remove CSC bolts, then remove the CSC from transaxle assembly.
INSTALLATION
1. Install CSC to transaxle assembly, then tighten CSC bolts to the specified torque.
CAUTION:
• Do not reuse CSC.
• Do not install then operate CSC immediately, the piston and stopper of CSC components may
fall off.
2. Install engine and transaxle assembly in the reverse order of removal. Refer to
.
Inspection and Adjustment
INFOID:0000000009757037
INSPECTION AFTER INSTALLATION
Check for fluid leakage and the fluid level. Refer
.
ADJUSTMENT AFTER INSTALLATION
Perform the air bleeding. Refer to
.
1.
Transaxle assembly
2.
CSC (Concentric Slave Cylinder)
JPDIB0040GB
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