Nissan Juke F15. Manual — part 276
RING GEAR SHAFT
DLN-109
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21B]
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• Thicken the drive pinion adjusting shim to move the drive pin-
ion closer to the ring gear in case of face contact or heel con-
tact.
CAUTION:
Only one adjusting shim can be selected.
• Thin the drive pinion adjusting shim to move the drive pinion
farther from the ring gear in case of flank contact or toe con-
tact.
CAUTION:
Only one adjusting shim can be selected.
9. Reinstall transfer cover for applying liquid gasket. Refer to
COMPANION FLANGE RUNOUT
1. Fit a dial indicator onto the companion flange face (inner side of
the propeller shaft bolt holes).
2. Rotate the companion flange to check for runout.
3. Fit a test indicator to the inner side of the companion flange
(socket diameter).
4. Rotate the companion flange to check for runout.
5. Follow the procedure below to adjust if runout value is outside
the repair limit.
CAUTION:
Replace collapsible spacer to check and adjust each part
when companion flange is adjusted or replaced.
a. Check for runout while changing the phase between companion flange and drive pinion in 90
° steps. Then
search for the minimum point.
b. Replace companion flange if runout value is still outside the limit after the phase has been changed.
c. Adjust assembly status of the pinion bearings and drive pinion, or replace drive pinion bearings if runout is
outside the standard after the companion flange is replaced.
Inspection
INFOID:0000000012199469
INSPECTION AFTER DISASSEMBLY
Check items below. If necessary, replace them with new ones.
PDIA0440E
PDIA0441E
Companion flange runout
: Refer to
.
JSDIA2503ZZ
Companion flange runout
: Refer to
.
JSDIA2504ZZ
DLN-110
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21B]
RING GEAR SHAFT
Gear and Shaft
Check gear face and shaft for wear, cracks, damage, and seizure.
CAUTION:
Replace ring gear and drive pinion as a set (hypoid gear set) if any malfunction is detected on the ring
gear or drive pinion.
Bearing
Check for seizure, peeling, wear, corrosion, sticking, unusual noise, roughness in hand turning, and other
damage.
CAUTION:
Always replace inner race and outer race as a pair when replacing the bearing.
Shim
Check for seizure, damage, and unusual wear.
DRIVE PINION
DLN-111
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21B]
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DRIVE PINION
Exploded View
INFOID:0000000012199470
1.
Pinion lock nut
2.
Companion flange
3.
Drive pinion oil seal
4.
Pinion bearing (rear)
5.
Transfer case
6.
Gasket
7.
Filler plug
8.
Collapsible spacer
9.
Drive pinion adjusting shim
10. Pinion bearing (front)
11. Drive pinion
12. Ring gear
13. Ring gear shaft
14. Ring gear bearing (right)
15. Ring gear bearing adjusting shim
(right)
16. Spacer (right)
17. Transfer case oil seal (right)
18. Drive shaft oil seal
19. Transfer cover
20. Oil defense
21. Ring gear bearing (left)
22. Ring gear bearing adjusting shim
(left)
23. Spacer (left)
24. Transfer case oil seal (left)
25. Drain plug
26. Dowel pin
A.
Oil seal lip
B.
Transfer case mounting face
: Always replace after every disassembly.
: Select with proper thickness.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Apply gear oil.
: Apply multi purpose grease
JSDIA2491GB
DLN-112
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TY21B]
DRIVE PINION
Disassembly
INFOID:0000000012199471
1. Remove transfer cover. Refer to
.
2. Remove ring gear shaft assembly. Refer to
.
3. Remove pinion lock nut from the drive pinion.
4. Put matching marks (A) on screw ends of drive pinion and com-
panion flange.
CAUTION:
Use paint to avoid scratching the surface.
5. Remove companion flange from drive pinion with the puller (A)
(Commercial service tool).
6. Remove drive pinion oil seal from the transfer case with the
puller (A) [SST: KV381054S0 (J-34286)].
CAUTION:
Never damage transfer case.
7. Remove drive pinion assembly (1) from transfer case while tap-
ping the drive pinion lightly with a plastic hammer.
CAUTION:
Never drop the drive pinion assembly.
8. Remove collapsible spacer from the drive pinion.
9. Remove inner race of pinion bearing (rear) from transfer case.
: Apply anti-corrosive oil.
: Apply Genuine Silicone RTV or equivalent. Refer to
GI-22, "Recommended Chemical Products and Sealants"
.
JSDIA2505ZZ
JSDIA2506ZZ
JSDIA2507ZZ
JSDIA2508ZZ
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