Nissan Juke F15. Manual — part 177

CL-12

< REMOVAL AND INSTALLATION >

CLUTCH PEDAL

Note the following, and install in the reverse order of removal.

CAUTION:

Press master cylinder rod end into clutch pedal until it stops.

Inspection and Adjustment

INFOID:0000000012199550

INSPECTION AFTER REMOVAL

• Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found,

replace clutch pedal.

• Check stopper rubber and pedal stopper rubber. If damage or deformation is found, replace stopper rubber

and pedal stopper rubber.

• Check pedal pad. If wear or damage is found, replace pedal pad.

INSPECTION AFTER INSTALLATION

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection and Adjustment"

.

• Check the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Check the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Adjust the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

.

CLUTCH MASTER CYLINDER

CL-13

< REMOVAL AND INSTALLATION >

C

E

F

G

H

I

J

K

L

M

A

B

CL

N

O

P

CLUTCH MASTER CYLINDER

Exploded View

INFOID:0000000012199551

Removal and Installation

INFOID:0000000012199552

REMOVAL

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

• Never disassemble clutch master cylinder.
1. Drain clutch fluid. Refer to

CL-8, "Draining"

.

2. Remove air cleaner case. Refer to

EM-192, "Removal and Installation"

(Except for NISMO RS),

EM-27,

"Removal and Installation"

(For NISMO RS).

3. Remove reservoir hose from reservoir tank and master cylinder.
4. Remove master cylinder rod end (

) from clutch pedal.

1.

Reservoir hose

2.

Reservoir tank

3.

Master cylinder

JPDIB0162ZZ

PCIB1491E

CL-14

< REMOVAL AND INSTALLATION >

CLUTCH MASTER CYLINDER

5. Pull up the lock pin (1) from connector of master cylinder (2) and

separate clutch tube (3).

6. Rotate master cylinder clockwise by 45 degrees, and then

remove master cylinder from the vehicle.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.
1. Tilt master cylinder clockwise by 45 degrees (A) and insert it to

the mounting hole. Rotate counterclockwise and secure it. At

this time, nipple (1) is upward of the vehicle.

2. Install master cylinder rod end to clutch pedal.

CAUTION:

Press master cylinder rod end into clutch pedal until it

stops.

3. Install reservoir hose to reservoir tank and master cylinder.

CAUTION:

Set reservoir hose with painted mark facing upward.

4. Press down the lock pin into connector of master cylinder until it stops.
5. Install clutch tube into connector of master cylinder until it stops.
6. For the next step and after, install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000012199553

INSPECTION AFTER INSTALLATION

• Check the fluid leakage and the fluid level. Refer to

CL-8, "Inspection"

.

• Check the clutch pedal height, clutch pedal height at clutch disengagement, and clutch pedal play. Refer to

CL-6, "Inspection and Adjustment"

.

• Check the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Check the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION

• Adjust the clutch interlock switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Adjust the clutch pedal position switch position. Refer to

CL-6, "Inspection and Adjustment"

.

• Perform the air bleeding. Refer to

CL-10, "Air Bleeding"

.

JPDIB0167ZZ

B

: Mounting condition

JPDIB0114ZZ

CLUTCH PIPING

CL-15

< REMOVAL AND INSTALLATION >

C

E

F

G

H

I

J

K

L

M

A

B

CL

N

O

P

CLUTCH PIPING

Exploded View

INFOID:0000000012199554

Hydraulic Layout

INFOID:0000000012199555

Removal and Installation

INFOID:0000000012199556

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately

and wash the affected area with water.

REMOVAL

Note the following, and refer to

CL-15, "Exploded View"

for removal procedure.

• Drain clutch fluid. Refer to

CL-8, "Draining"

.

1.

CSC (Concentric Slave Cylinder)

2.

Clip (Except for NISMO RS)

3.

Clutch tube

4.

Clutch damper

5.

Bracket

6.

Master cylinder

JSDIA3642ZZ

1.

Clutch tube

2.

Lock pin

3.

CSC (Concentric Slave Cylinder)

4.

Clutch damper

5.

Master cylinder

6.

Clutch pedal

PCIB1499E