Nissan Juke F15. Manual — part 1214
TM-46
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. Install mainshaft assembly (1), as per the following procedure.
a. Pull up input shaft assembly (2) and fork rod (3).
b. Set 1st-2nd fork rod (4) to mainshaft assembly, and then install
them to clutch housing.
24. Install reverse idler shaft assembly (1), as per the following pro-
cedure.
a. Install spring washer to clutch housing.
b. Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
c.
Set reverse fork rod (6) to reverse idler shaft assembly, and then
install them to clutch housing.
25. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to
the neutral position.
26. Install selector (4) to clutch housing.
CAUTION:
Replace selector lever and selector as a set.
27. Install selector spring (1) to return bushing (A).
28. Apply recommended sealant to mounting surface of transaxle
case.
• Use Genuine Silicone RTV or an equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
CAUTION:
• Never allow old liquid gasket, moisture, oil, or foreign
matter to remain on mounting surface.
• Check that mounting surface is not damaged.
• Apply sealant bead continuously.
29. Install transaxle case to clutch housing while rotating shifter
lever A (1) in the direction as shown in the figure.
JPDIC0609ZZ
JPDIC0606ZZ
SCIA7782E
JPDIC0445ZZ
JPDIC0110ZZ
TRANSAXLE ASSEMBLY
TM-47
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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30. Install reverse idler shaft mounting bolt (
), as per the following
procedure.
a. Install seal washer to reverse idler shaft mounting bolt, and
install reverse idler shaft mounting bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b. Tighten reverse idler shaft mounting bolt to the specified torque.
31. Tighten transaxle case mounting bolts (
) to the specified
torque.
32. Install position switch (1), as per the following procedure.
a. Apply recommended sealant to threads of position switch.
• Use Genuine Silicone RTV or an equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.
b. Install position switch to transaxle case, and tighten it to the
specified torque.
33. Install bracket (2) to transaxle case, and tighten mounting bolt to
the specified torque.
34. Install selector lever (3), as per the following procedure.
a. Install selector lever to transaxle case.
CAUTION:
Replace selector lever and selector as a set.
b. Install retaining pin to selector lever, using a pin punch.
CAUTION:
Never reuse retaining pin.
35. Install drain plug, as per the following procedure.
a. Install gasket to drain plug.
CAUTION:
Never reuse gasket.
b. Install drain plug to clutch housing, using a socket [Commercial service tool].
c. Tighten drain plug to the specified torque.
36. Install filler plug, as per the following procedure.
a. Install gasket to filler plug, and then install them to transaxle case.
CAUTION:
Never reuse gasket.
b. Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tighten filler plug to the specified torque.
PCIB1695E
PCIB1694E
SCIA7784E
TM-48
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Inspection
INFOID:0000000012200778
INSPECTION AFTER DISASSEMBLY
Check contact surface and sliding surface for excessive wear,
uneven wear, bend, and damage. Replace if necessary.
SCIA7785E
INPUT SHAFT AND GEAR
TM-49
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000012200779
Disassembly
INFOID:0000000012200780
CAUTION:
1.
Input shaft front bearing
2.
Input shaft
3.
3rd input gear
4.
Spacer
5.
Snap ring
6.
3rd baulk ring
7.
3rd-4th coupling sleeve
8.
3rd-4th synchronizer hub
9.
Insert key
10. 4th baulk ring
11. 4th input gear
12. 5th input gear
13. 5th baulk ring
14. 5th-6th coupling sleeve
15. 5th-6th synchronizer hub
16. 6th baulk ring
17. Needle bearing
18. 6th input gear
19. Input shaft rear bearing
A.
First step
B.
Final step
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
JPDIC0407GB
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