Nissan Juke F15. Manual — part 1210

TM-30

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000012200772

Removal and Installation

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CAUTION:

Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every

time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of

CSC and may cause clutch fluid leakage. Refer to

CL-17, "Removal and Installation"

.

REMOVAL

1. Disconnect battery cable from negative terminal. Refer to

PG-105, "Removal and Installation"

.

2. Shift the shifter lever to the neutral position.
3. Remove battery. Refer to

PG-105, "Removal and Installation"

.

4. Remove air cleaner case. Refer to

EM-192, "Removal and Installation"

.

5. Remove air breather hose. Refer to

TM-29, "Removal and Installation"

.

6. Disconnect position switch connector. Refer to

TM-24, "Removal and Installation"

.

7. Remove harness clip from transaxle assembly.
8. Disconnect selector cable and shifter cable from transaxle assembly. Refer to

TM-25, "Removal and

Installation"

.

9. Remove starter motor. Refer to

STR-28, "MR16DDT : Removal and Installation"

.

10. Remove clutch tube from CSC (Concentric Slave Cylinder). Refer to

CL-15, "Removal and Installation"

.

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-

ately and wash the affected area with water.

• Never depress clutch pedal during removal procedure.

11. Remove engine under cover.
12. Remove fender protector LH. Refer to

EXT-31, "Removal and Installation"

.

13. Disconnect ground cable.
14. Remove front suspension member. Refer to

FSU-15, "Removal and Installation"

.

15. Remove front drive shafts. Refer to

FAX-83, "2WD : Removal and Installation"

.

1.

Transaxle assembly

: Refer to "INSTALLATION" in

TM-30, "Removal and Installation"

for the locations and tightening torque.

JPDIC0632ZZ

TRANSAXLE ASSEMBLY

TM-31

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

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NOTE:

Insert a suitable plug into differential side oil seal after removing front drive shaft.

16. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

17. Remove engine mounting bracket (LH) mounting bolts from transaxle assembly. Refer to

EM-217, "2WD :

Removal and Installation"

.

18. Remove rear torque rod bracket and rear torque rod. Refer to

EM-217, "2WD : Removal and Installation"

.

19. Remove transaxle assembly mounting bolts.
20. Remove transaxle assembly from the engine.

CAUTION:

• Fix transaxle assembly to a suitable jack.

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

21. Remove CSC. Refer to

CL-17, "Removal and Installation"

.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Fix transaxle assembly to a suitable jack.

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

• When installing transaxle assembly, never bring input shaft into contact with clutch cover.

• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other

than screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle

case.

• Tighten transaxle assembly mounting bolts to the specified torque.

The figure is the view from the engine.

Inspection

INFOID:0000000012200774

INSPECTION AFTER INSTALLATION

• Check the operation of the control linkage. Refer to

TM-28, "Inspection"

.

• Check the oil leakage and the oil level. Refer to

TM-22, "Inspection"

.

Bolt symbol

A

B

Insertion direction

Transaxle to engine

Engine to transaxle

Quantity

3

6

Bolt length
“ ” mm (in)

60 (2.36)

50 (1.97)

Tightening torque
N·m (kg-m, ft-lb)

62.0 (6.3, 46)

JPDIC0837ZZ

TM-32

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

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CASE AND HOUSING

1.

Filler plug

2.

Gasket

3.

Transaxle case

4.

Bushing

5.

Snap ring

6.

Oil channel

7.

Oil gutter

8.

Position switch

9.

Bracket

10. Differential side oil seal

11. Magnet

12. Drain plug

13. Input shaft oil seal

14. Clutch housing

15. 2 way connector

16. Plug

17. Pinion shaft

18. Pinion gear

: Apply Genuine Silicone RTV or an equivalent. Refer to

GI-22, "Recommended Chemical Products and Sealants"

.

: Always replace after every disassembly.

JPDIC0437GB

TRANSAXLE ASSEMBLY

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

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SHAFT AND GEAR

: Select with proper thickness.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

1.

Input shaft front bearing

2.

Input shaft

3.

3rd input gear

4.

Spacer

5.

Snap ring

6.

3rd baulk ring

7.

3rd-4th coupling sleeve

8.

3rd-4th synchronizer hub

9.

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing

18. 6th input gear

19. Input shaft rear bearing
A.

First step

B.

Final step

: Apply gear oil.

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIC0407GB