Nissan Juke (2016 year). Service Repair Manual — part 345
EM-316
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
SERVICE DATA AND SPECIFICATIONS (SDS)
VALVE SEAT
Unit: mm (in)
*
1
: Diameter made by intersection point of conic angles “
α
1” and “
α
2”
*
2
: Diameter made by intersection point of conic angles “
α
2” and “
α
3”
*
3
: Machining data
VALVE SPRING
Valve guide
Outer diameter
9.523 - 9.534 (0.3749 - 0.3754)
9.723 - 9.734 (0.3828 - 0.3832)
Inner diameter (Finished size)
5.500 - 5.518 (0.2165 - 0.2172)
Cylinder head valve guide hole diameter
9.475 - 9.496 (0.3730 - 0.3739)
9.675 - 9.696 (0.3809 - 0.3817)
Interference fit of valve guide
0.027 - 0.059 (0.0011 - 0.0023)
Items
Standard
Limit
Valve guide clearance
Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.1 (0.004)
Exhaust
0.030 - 0.063 (0.0012 - 0.0025)
Projection length “H”
13.35 - 13.65 (0.5256 - 0.5374)
Items
Standard
Oversize (service) [0.5 (0.020)]
Cylinder head seat recess diameter “D”
Intake
31.900 - 31.927 (1.2559 - 1.2570)
35.200 - 35.227 (1.3858 - 1.3869)
Exhaust
26.300 - 26.327 (1.0354 - 1.0365)
29.200 - 29.227 (1.1496 - 1.1507)
Valve seat outer diameter “d”
Intake
31.997 - 32.013 (1.2597 - 1.2604)
32.497 - 32.513 (1.2794 - 1.2800)
Exhaust
26.408 - 26.424 (1.0397 - 1.0403)
Valve seat interference fit
0.07 - 0.113 (0.0028 - 0.0044)
Diameter “d1”*
1
Intake
29.2 (1.150)
Exhaust
23.3 (0.917)
Diameter “d2”*
2
Intake
30.5 - 31.0 (1.201 - 1.220)
Exhaust
24.9 - 25.4 (0.980 - 1.0)
Angle “
α
1”
Intake
70
°
Exhaust
45
°
Angle “
α
2”
88
°
45
′
- 90
°
15
′
Angle “
α
3”
120
°
Contacting width “W”*
3
Intake
1.0 - 1.4 (0.039 - 0.055)
Exhaust
1.2 - 1.6 (0.047 - 0.063)
Height “h”
Intake
5.9 - 6.0 (0.232 - 0.236)
5.09 - 5.10 (0.2004 - 0.2008)
Exhaust
Depth “H”
Intake
6.01 (0.2366)
Exhaust
6.07 (0.2390)
PBIC2745E
Revision: November 2015
2016 JUKE
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-317
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
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Cylinder Block
INFOID:0000000012197455
CYLINDER BLOCK
Unit: mm (in)
Standard
Intake
Exhaust
Free height
49.4 - 49.6 mm (1.945 - 1.953 in)
54.5 - 54.7 mm (2.146 - 2.154 in)
Installation height
37.46 mm (1.4748 in)
37.46 mm (1.4748 in)
Installation load
153
−
173N (15.6
−
17.6 kg, 34.3 - 38.9 lb)
259
−
287N (26.4
−
29.3 kg, 58.2 - 64.5 lb)
Height during valve open
27.86 mm (1.0968 in)
29.03 mm (1.1429 in)
Load when valve open
346
−
390N (35.3
−
39.8 kg, 77.8 - 87.7 lb)
452
−
500N (46.1
−
51.0 kg, 101.6 - 112.4 lb)
Identification color
White
Yellowish green
Valve spring squareness
Limit
1.0 (0.039)
Cylinder block top surface distortion
Limit
0.1 (0.004)
Cylinder bore inner diameter
Standard
Grade No. 1
79.700 - 79.710 (3.1378 - 3.1382)
Grade No. 2
79.710 - 79.720 (3.1382 - 3.1386)
Out-of-round
Limit
0.015 (0.0006)
Taper
0.010 (0.0004)
PBIC4017E
Revision: November 2015
2016 JUKE
EM-318
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
SERVICE DATA AND SPECIFICATIONS (SDS)
AVAILABLE PISTON
Unit: mm (in)
PISTON RING
Unit: mm (in)
Main bearing housing inner diameter grade
Grade No. A
55.997 - 55.998 (2.2046 - 2.2046)
Grade No. B
55.998 - 55.999 (2.2046 - 2.2047)
Grade No. C
55.999 - 56.000 (2.2047 - 2.2047)
Grade No. D
56.000 - 56.001 (2.2047 - 2.2048)
Grade No. E
56.001 - 56.002 (2.2048 - 2.2048)
Grade No. F
56.002 - 56.003 (2.2048 - 2.2048)
Grade No. G
56.003 - 56.004 (2.2048 - 2.2049)
Grade No. H
56.004 - 56.005 (2.2049 - 2.2049)
Grade No. J
56.005 - 56.006 (2.2049 - 2.2050)
Grade No. K
56.006 - 56.007 (2.2050 - 2.2050)
Grade No. L
56.007 - 56.008 (2.2050 - 2.2050)
Grade No. M
56.008 - 56.009 (2.2050 - 2.2051)
Grade No. N
56.009 - 56.010 (2.2051 - 2.2051)
Grade No. P
56.010 - 56.011 (2.2051 - 2.2052)
Grade No. R
56.011 - 56.012 (2.2052 - 2.2052)
Grade No. S
56.012 - 56.013 (2.2052 - 2.2052)
Grade No. T
56.013 - 56.014 (2.2052 - 2.2053)
Grade No. U
56.014 - 56.015 (2.2053 - 2.2053)
Grade No. V
56.015 - 56.016 (2.2053 - 2.2053)
Grade No. W
56.016 - 56.017 (2.2053 - 2.2054)
Piston skirt diameter “A”
Standard
Grade No. 1
79.670 - 79.680 (3.1366 - 3.1370)
Grade No. 2
79.680 - 79.690 (3.1370 - 3.1374)
Measure point “H”
43.4 (1.7087)
Piston pin hole diameter
21.995 - 21.999 (0.8659 - 0.8661)
Piston to cylinder bore clearance
Standard
0.020 - 0.040 (0.0008 - 0.0016)
Limit
0.08 (0.0032)
PBIC0188E
Items
Standard
Limit
Piston ring side clearance
Top
0.04 - 0.08 (0.0016 - 0.0031)
0.11 (0.0043)
2nd
0.03 - 0.07 (0.0012 - 0.0028)
0.10 (0.0039)
Oil ring
0.055 - 0.155 (0.0022 - 0.0061)
—
Revision: November 2015
2016 JUKE
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-319
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
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PISTON PIN
Unit: mm (in)
CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
Piston ring end gap
Top
0.21 - 0.26 (0.0083 - 0.0102)
0.45 (0.0177)
2nd
0.29 - 0.39 (0.0114 - 0.0154)
0.55 (0.0217)
Oil (rail ring)
0.17 - 0.47(0.0067 - 0.0185)
0.78 (0.0307)
Items
Standard
Limit
Piston pin outer diameter
21.989 - 21.993 (0.8657 - 0.8659)
—
Piston to piston pin oil clearance
0.002 - 0.010 (0.0001 - 0.0004)
—
Center distance
138.97 - 139.07 (5.47 - 5.48)
Bend [per 100 (3.94)]
Limit
0.15 (0.0059)
Torsion [per 100 (3.94)]
Limit
0.30 (0.0118)
Connecting rod bushing inner diameter*
Standard
22.000 - 22.012 (0.8661 - 0.8666)
Connecting rod bushing oil clearance
Standard
0.005 - 0.023 (0.0002 - 0.0009)
Limit
0.03 (0.0012)
Connecting rod side clearance
Standard
0.20 - 0.35 (0.0079 - 0.0138)
Limit
0.4 (0.016)
Connecting rod big end diameter grade
Grade No. A
47.000 - 47.001 (1.8504 - 1.8504)
Grade No. B
47.001 - 47.002 (1.8504 - 1.8505)
Grade No. C
47.002 - 47.003 (1.8505 - 1.8505)
Grade No. D
47.003 - 47.004 (1.8505 - 1.8505)
Grade No. E
47.004 - 47.005 (1.8505 - 1.8506)
Grade No. F
47.005 - 47.006 (1.8506 - 1.8506)
Grade No. G
47.006 - 47.007 (1.8506 - 1.8507)
Grade No. H
47.007 - 47.008 (1.8507 - 1.8507)
Grade No. J
47.008 - 47.009 (1.8507 - 1.8507)
Grade No. K
47.009 - 47.010 (1.8507 - 1.8508)
Grade No. L
47.010 - 47.011 (1.8508 - 1.8508)
Grade No. M
47.011 - 47.012 (1.8508 - 1.8509)
Grade No. N
47.012 - 47.013 (1.8509 - 1.8509)
Center distance “r”
40.41 - 40.49 (1.5909 - 1.5941)
SEM645
PBIC3459J
Revision: November 2015
2016 JUKE
EM-320
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Total indicator reading
Out-of-round
Limit
0.0035 (0.0001)
Taper
Limit
Runout [TIR*]
Standard
0.05 (0.0020)
Limit
0.10 (0.0039)
Crankshaft end play
Standard
0.10 - 0.26 (0.0039 - 0.0102)
Limit
0.30 (0.0118)
Crankshaft pin journal diameter “Dp” grade.
Grade No. A
43.970 - 43.971 (1.7311 - 1.7311)
Grade No. B
43.969 - 43.970 (1.7311 - 1.7311)
Grade No. C
43.968 - 43.969 (1.7310 - 1.7311)
Grade No. D
43.967 - 43.968 (1.7310 - 1.7310)
Grade No. E
43.966 - 43.967 (1.7309 - 1.7310)
Grade No. F
43.965 - 43.966 (1.7309 - 1.7309)
Grade No. G
43.964 - 43.965 (1.7309 - 1.7309)
Grade No. H
43.963 - 43.964 (1.7308 - 1.7309)
Grade No. J
43.962 - 43.963 (1.7308 - 1.7308)
Grade No. K
43.961 - 43.962 (1.7307 - 1.7308)
Grade No. L
43.960 - 43.961 (1.7307 - 1.7307)
Grade No. M
43.959 - 43.960 (1.7307 - 1.7307)
Grade No. N
43.958 - 43.959 (1.7306 - 1.7307)
Grade No. P
43.957 - 43.958 (1.7306 - 1.7306)
Grade No. R
43.956 - 43.957 (1.7305 - 1.7306)
Grade No. S
43.955 - 43.956 (1.7305 - 1.7305)
Grade No. T
43.954 - 43.955 (1.7305 - 1.7305)
Grade No. U
43.953 - 43.954 (1.7304 - 1.7305)
Crankshaft main journal diameter “Dm” grade.
Grade No. A
51.978 - 51.979 (2.0464 - 2.0464)
Grade No. B
51.977 - 51.978 (2.0463 - 2.0464)
Grade No. C
51.976 - 51.977 (2.0463 - 2.0463)
Grade No. D
51.975 - 51.976 (2.0463 - 2.0463)
Grade No. E
51.974 - 51.975 (2.0462 - 2.0463)
Grade No. F
51.973 - 51.974 (2.0462 - 2.0462)
Grade No. G
51.972 - 51.973 (2.0461 - 2.0462)
Grade No. H
51.971 - 51.972 (2.0461 - 2.0461)
Grade No. J
51.970 - 51.971 (2.0461 - 2.0461)
Grade No. K
51.969 - 51.970 (2.0460 - 2.0461)
Grade No. L
51.968 - 51.969 (2.0460 - 2.0460)
Grade No. M
51.967 - 51.968 (2.0459 - 2.0460)
Grade No. N
51.966 - 51.967 (2.0459 - 2.0459)
Grade No. P
51.965 - 51.966 (2.0459 - 2.0459)
Grade No. R
51.964 - 51.965 (2.0458 - 2.0459)
Grade No. S
51.963 - 51.964 (2.0458 - 2.0458)
Grade No. T
51.962 - 51.963 (2.0457 - 2.0458)
Grade No. U
51.961 - 51.962 (2.0457 - 2.0457)
Grade No. V
51.960 - 51.961 (2.0457 - 2.0457)
Grade No. W
51.959 - 51.960 (2.0456 - 2.0457)
Revision: November 2015
2016 JUKE
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-321
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
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Connecting Rod Bearing
INFOID:0000000012197456
CONNECTING ROD BEARING GRADE TABLE
Unit: mm (in)
UNDERSIZE TABLE
Unit: mm (in)
CONNECTING ROD BEARING OIL CLEARANCE
Unit: mm (in)
Main Bearing
INFOID:0000000012197457
MAIN BEARING GRADE TABLE (ALL JOURNALS)
Unit: mm (in)
Grade number
Thickness
Identification color
Remarks
0
UPR
1.494 - 1.497 (0.0588 - 0.0589)
Black-Black
Grade and color are the same
for upper and lower bearings.
LWR
1.494 - 1.497 (0.0588 - 0.0589)
Black-Black
1
UPR
1.497 - 1.500 (0.0589 - 0.0591)
Brown-Brown
LWR
1.497 - 1.500 (0.0589 - 0.0591)
Brown-Brown
2
UPR
1.500 - 1.503 (0.0591 - 0.0592)
Green-Green
LWR
1.500 - 1.503 (0.0591 - 0.0592)
Green-Green
3
UPR
1.503 - 1.506 (0.0592 - 0.0593)
Yellow-Yellow
LWR
1.503 - 1.506 (0.0592 - 0.0593)
Yellow-Yellow
4
UPR
1.506 - 1.509 (0.0593 - 0.0594)
Blue-Blue
LWR
1.506 - 1.509 (0.0593 - 0.0594)
Blue-Blue
01
UPR
1.494 - 1.497 (0.0588 - 0.0589)
Black-Black
Grade and color are different
between upper and lower bear-
ings.
LWR
1.497 - 1.500 (0.0589 - 0.0591)
Brown-Brown
12
UPR
1.497 - 1.500 (0.0589 - 0.0591)
Brown-Brown
LWR
1.500 - 1.503 (0.0591 - 0.0592)
Green-Green
23
UPR
1.500 - 1.503 (0.0591 - 0.0592)
Green-Green
LWR
1.503 - 1.506 (0.0592 - 0.0593)
Yellow-Yellow
34
UPR
1.503 - 1.506 (0.0592 - 0.0593)
Yellow-Yellow
LWR
1.506 - 1.509 (0.0593 - 0.0594)
Blue-Blue
Items
Thickness
Crank pin journal diameter
US 0.25 (0.0098)
1.623 - 1.631 (0.0639 - 0.0642)
Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearance
Standard
0.037 - 0.047 (0.0015 - 0.0019)
Limit
0.07 (0.0028)
Grade number
Thickness
Identification color
Remarks
0
1.996 - 1.999 (0.0786 - 0.0787)
Black - Black
Grade and color are the same
for upper and lower bearings.
1
1.999 - 2.002 (0.0787 - 0.0788)
Brown - Brown
2
2.002 - 2.005 (0.0788 - 0.0789)
Green - Green
3
2.005 - 2.008 (0.0789 - 0.0791)
Yellow - Yellow
4
2.008 - 2.011 (0.0791 - 0.0792)
Blue - Blue
5
2.011 - 2.014 (0.0792 - 0.0793)
Pink - Pink
6
2.014 - 2.017 (0.0793 - 0.0794)
Purple - Purple
7
2.017 - 2.020 (0.0794 - 0.0795)
White - White
Revision: November 2015
2016 JUKE
EM-322
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR EXCEPT FOR NISMO RS MODELS]
SERVICE DATA AND SPECIFICATIONS (SDS)
UNDERSIZE TABLE
Unit: mm (in)
MAIN BEARING OIL CLEARANCE
Unit: mm (in)
01
UPR
1.996 - 1.999 (0.0786 - 0.0787)
Black - Black
Grade and color are different
between upper and lower bear-
ings.
LWR
1.999 - 2.002 (0.0787 - 0.0788)
Brown - Brown
12
UPR
1.999 - 2.002 (0.0787 - 0.0788)
Brown - Brown
LWR
2.002 - 2.005 (0.0788 - 0.0789)
Green - Green
23
UPR
2.002 - 2.005 (0.0788 - 0.0789)
Green - Green
LWR
2.005 - 2.008 (0.0789 - 0.0791)
Yellow - Yellow
34
UPR
2.005 - 2.008 (0.0789 - 0.0791)
Yellow - Yellow
LWR
2.008 - 2.011 (0.0791 - 0.0792)
Blue - Blue
45
UPR
2.008 - 2.011 (0.0791 - 0.0792)
Blue - Blue
LWR
2.011 - 2.014 (0.0792 - 0.0793)
Pink - Pink
56
UPR
2.011 - 2.014 (0.0792 - 0.0793)
Pink - Pink
LWR
2.014 - 2.017 (0.0793 - 0.0794)
Purple - Purple
67
UPR
2.014 - 2.017 (0.0793 - 0.0794)
Purple - Purple
LWR
2.017 - 2.020 (0.0794 - 0.0795)
White - White
Items
Thickness
Main journal diameter
US 0.25 (0.0098)
2.126 - 2.134 (0.0837 - 0.0840)
Grind so that bearing clearance is the specified value.
Main bearing oil clearance
Standard
No. 1 and 4
0.024 - 0.034 (0.0009 - 0.0013)
No. 2, 3 and 5
0.012 - 0.022 (0.0005 - 0.0009)
Limit
0.065 (0.0026)
Revision: November 2015
2016 JUKE
EX-1
ENGINE
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SECTION
EX
A
EX
N
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CONTENTS
EXHAUST SYSTEM
MR16DDT
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precautions for Removing Battery Terminal . . .....
Removal and Installation . . . . . . . . . . ...
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tools . . . . . . . . . . . ....
Commercial Service Tools . . . . . . . . . ....
PERIODIC MAINTENANCE . . . . . . .
EXHAUST SYSTEM . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
EXHAUST SYSTEM . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
Revision: November 2015
2016 JUKE
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