Nissan Juke (2016 year). Service Repair Manual — part 119
DLK-134
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
FRONT FENDER
8. Remove front fender stiffener (2) from the vehicle body while
carefully pulling upper portion of front fender (1) toward vehicle
outside.
9. Remove front fender assembly.
CAUTION:
An viscous urethane foam is installed on the back surface of front fender. When removing the
front fender, be careful to not deform the front fender while performing the procedure and remov-
ing the viscous urethane foam a little at a time.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, apply the touch-up paint (the body color) onto the head of front fender mounting
bolts.
• After installation, adjust the following part.
- Hood assembly: Refer to
DLK-125, "HOOD ASSEMBLY : Adjustment"
.
- Front door: Refer to
DLK-137, "DOOR ASSEMBLY : Adjustment"
: Vehicle front
JMKIA5633ZZ
Revision: November 2015
2016 JUKE
FRONT DOOR
DLK-135
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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A
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FRONT DOOR
Exploded View
INFOID:0000000012196710
DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation
INFOID:0000000012196711
WARNING:
• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes
or more.
• Never use the air tools or electric tools for servicing.
CAUTION:
• Perform work with 2 workers, because of its heavy weight.
• When removing and installing front door assembly, support door with a jack and shop cloth to pro-
tect door and body.
REMOVAL
1.
Front door panel
2.
Grommet
3.
TORX bolt
4.
Door striker
5.
Door pad
6.
Bumper rubber
7.
Door check link
8.
Door hinge (lower)
9.
Door hinge (upper)
10. Grommet
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5877GB
Revision: November 2015
2016 JUKE
DLK-136
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
FRONT DOOR
1. Disconnect front door harness connector.
2. Remove mounting bolt of door check link on the vehicle.
3. Remove door hinge mounting bolts (door side), and then remove door assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• Check front door open/close, lock/unlock operation after installation.
• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
• After installation, perform the fitting adjustment. Refer to
DLK-137, "DOOR ASSEMBLY : Adjust-
• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.
JMKIA5878ZZ
Revision: November 2015
2016 JUKE
FRONT DOOR
DLK-137
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
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DOOR ASSEMBLY : Adjustment
INFOID:0000000012196712
Check the clearance and surface height between front door and each part by visually and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
Unit: mm (in)
FITTING ADJUSTMENT PROCEDURE
1. Remove front fender. Refer to
DLK-133, "Removal and Installation"
.
2. Loosen door hinge mounting nuts on door side.
1.
Front fender
2.
Front door
3.
Rear door
4.
Body side outer
5.
Door striker
6.
TORX bolt
7.
Front door hinge
8.
Rear door hinge (upper)
9.
Rear door hinge (lower)
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
Portion
Clearance
Surface height
Front fender – Front door
A – A
3.0 – 5.0 (0.118 – 0.197)
(-1.0) – (+1.0) [(-0.039) – (+0.039)]
Front door – Rear door
B – B
3.3 – 5.3 (0.130 – 0.209)
(-1.0) – (+1.0) [(-0.039) – (+0.039)]
JMKIA5638GB
Revision: November 2015
2016 JUKE
DLK-138
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
FRONT DOOR
3. Adjust the surface height of front door according to the fitting standard dimension.
4. Temporarily tighten door hinge mounting nuts on door side.
5. Loosen door hinge mounting bolts on body side.
6. Raise front door at rear end to adjust clearance of the front door according to the fitting standard dimen-
sion.
7. After adjustment tighten bolts and nuts to the specified torque.
CAUTION:
• After installation, apply touch-up paint (the body color) onto the head of hinge mounting bolts
and nuts.
• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
8. Install front fender. Refer to refer to
DLK-133, "Removal and Installation"
.
DOOR STRIKER ADJUSTMENT
Adjust door striker so that it becomes parallel with door lock insertion direction.
DOOR STRIKER
DOOR STRIKER : Removal and Installation
INFOID:0000000012196713
REMOVAL
Remove TORX bolts, and then remove door striker.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check front door open/close, lock/unlock operation after installation.
• After installation, be sure to perform the fitting adjustment. Refer to
DOOR HINGE
DOOR HINGE : Removal and Installation
INFOID:0000000012196714
REMOVAL
CAUTION:
• Perform work with 2 workers, because of its heavy weight.
• When removing and installing front door assembly, support door with a jack and shop cloth to pro-
tect door and body.
1. Remove front fender. Refer to
DLK-133, "Removal and Installation"
2. Remove front door assembly. Refer to
DLK-135, "DOOR ASSEMBLY : Removal and Installation"
.
3. Remove front door hinge mounting bolts (body side), and then remove front door hinge.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• Check front door open/close, lock/unlock operation after installation.
• After installation, perform the fitting adjustment. Refer to
DLK-137, "DOOR ASSEMBLY : Adjust-
• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.
Revision: November 2015
2016 JUKE
FRONT DOOR
DLK-139
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
D
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F
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DLK
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• Check door hinge rotating part for poor lubrication. If neces-
sary, apply body grease.
DOOR CHECK LINK
DOOR CHECK LINK : Removal and Installation
INFOID:0000000012196715
REMOVAL
1. Fully close the front door window.
2. Remove front door finisher. Refer to
INT-13, "Removal and Installation"
3. Disconnect harness connector of front door speaker.
4. Remove mounting bolts of front door speaker, and then remove front door speaker.
5. Remove mounting bolt of door check link on the vehicle.
6. Remove mounting bolts of door check link on door panel.
7. Take door check link (1) out from the hole of door panel (2).
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
• Check front door open/close operation after installation.
• Check door check link rotating part for poor lubrication. If
necessary, apply grease.
: Grease up point
JMKIA5641ZZ
JMKIA5879ZZ
: Grease up point
JMKIA5642ZZ
Revision: November 2015
2016 JUKE
DLK-140
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR
REAR DOOR
Exploded View
INFOID:0000000012196716
DOOR ASSEMBLY
DOOR ASSEMBLY : Removal and Installation
INFOID:0000000012196717
CAUTION:
• Perform work with 2 workers, because of it’s heavy weight.
• When removing and installing rear door assembly, support door with a jack and shop cloth to pro-
tect door and body.
REMOVAL
1.
Rear door panel
2.
TORX bolt
3.
Door striker
4.
Door check link
5.
Door hinge (lower)
6.
Door hinge (upper)
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Body grease
JMKIA5880GB
Revision: November 2015
2016 JUKE
REAR DOOR
DLK-141
< REMOVAL AND INSTALLATION >
[WITH INTELLIGENT KEY SYSTEM]
C
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DLK
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1. Remove rear door harness grommet (2) from body side outer
(1), and then pull out rear door harness.
2. Disconnect rear door harness connector.
3. Remove mounting bolt of door check link on the vehicle.
4. Remove door hinge mounting bolts (door side), and then remove rear door assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• Check rear door open/close, lock/unlock operation after installation.
• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
• After installation, perform the fitting adjustment. Refer to
DLK-142, "DOOR ASSEMBLY : Adjust-
• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.
JMKIA5881ZZ
JMKIA5882ZZ
Revision: November 2015
2016 JUKE
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